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Automation Risk Analysis

Will “Production Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Microsoft SharePoint
  • Microsoft Excel
  • Design of experiments DOE software
  • FileMaker Pro
  • Apache Hive
  • Inspection marking systems
  • The MathWorks MATLAB
  • Microsoft Visio
  • Llama (Meta)
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • R
  • Mastercam Design
  • IBM Notes
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Office software
  • Grok (xAI)
  • Atlassian JIRA
  • Data analysis software
  • Verisurf Metrology
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • Medical condition coding software
  • Cognex Vision AI
  • Apache Pig
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • DeepSeek
  • Label inspection systems
  • Dassault Systemes CATIA
  • Minitab
  • Data entry software
  • Computer assisted design software
  • Structured query language SQL
  • IBM Lotus Notes
  • Tolerance analysis software
  • Microsoft Access
  • Microsoft PowerPoint
  • SAP software
  • Nova (Amazon)
  • Selenium
  • Database software
  • Computer-aided inspection software
  • Gemini (Google)
  • Sight Machine AI
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • ABB AI Robotics
  • Skype
  • Continuity testers
  • Pulse generators
  • Linear or mixed signal equipment
  • Eddy current probes
  • Overhead cranes
  • Conductivity meters
  • Null-balance acceleration instruments
  • Optical gauges
  • Strain gauges
  • Accelerometers
  • Depth gauges
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Eddy current flaw detectors
  • Verisurf 3Dgage
  • Function generators
  • Fatigue testers
  • Calipers
  • Holographic interferometers
  • Industrial bench scales
  • Beta gauges
  • Frequency meters
  • Creep and stress relaxation testers
  • Color spectrometers
  • Thread gauges
  • Coordinate measuring machines CMM
  • Environmental chambers
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Compression testers
  • Backplane testers
  • Sorting machines
  • Signal generators
  • Direct current DC power testers
  • Impact hammers
  • Verisurf CMM Master
  • Printed circuit board PCB testers
  • Measuring microscopes
  • Sampling oscilloscopes
  • Piezoelectric acceleration instruments
  • Bubble leak testers
  • Hardness testers
  • Force transducers
  • Gloss meters
  • Power meters
  • Capacitive acceleration instruments
  • In-circuit testers
  • Hydraulic lifts
  • Multimeters
  • Digital resistance meters
  • Plug gauges
  • Personal computers
  • Vibration and shaker systems
  • Metallurgical microscopes
  • Penetrant flaw detectors
  • Laser shearography flaw detectors
  • Resistance meters
  • Digital resistance thermometers
  • Mass flow leak testers
  • Tensile testers
  • Verisurf Master3DGage
  • Shock testers
  • Ammeters
  • Forklifts
  • Pin gauges
  • Impact toughness testers
  • Optical comparators
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Height gauges
  • Micrometers
  • Viscometers
  • Hydraulic pumps
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Ductility testers
  • Shear testers
  • Hipot testers
  • Magnetic particle flaw detectors
  • Logic test systems
  • Resistivity meters
  • Frequency counters
  • Plotters
  • Calorimetric leak testers
  • Digital multimeters

Alternative Job Titles