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Automation Risk Analysis

Will “Production Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Atlassian JIRA
  • Cognex Vision AI
  • IBM Notes
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Microsoft Outlook
  • Qwen (Alibaba)
  • Database software
  • Computer assisted design software
  • Microsoft Access
  • Coordinate measuring machine software
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Minitab
  • Data analysis software
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Apache Pig
  • SAP software
  • Siemens Industrial AI
  • Mastercam Design
  • R
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • DeepSeek
  • Grok (xAI)
  • Skype
  • Claude (Anthropic)
  • ABB AI Robotics
  • Microsoft SharePoint
  • Structured query language SQL
  • Tolerance analysis software
  • Extensible markup language XML
  • Microsoft Office software
  • Medical condition coding software
  • Rockwell Automation AI
  • Design of experiments DOE software
  • Llama (Meta)
  • Sight Machine AI
  • Nova (Amazon)
  • Computer-aided inspection software
  • Apache Hive
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Selenium
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Data entry software
  • Strain gauges
  • Sampling oscilloscopes
  • Optical comparators
  • Impact toughness testers
  • Accelerometers
  • Signal generators
  • Verisurf 3Dgage
  • Multimeters
  • Radiographic flaw detectors
  • Hipot testers
  • Plotters
  • Forklifts
  • Shear testers
  • Depth gauges
  • Magnetic particle flaw detectors
  • Function generators
  • Impact hammers
  • Personal computers
  • Eddy current probes
  • Metallurgical microscopes
  • Compression testers
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Digital multimeters
  • Measuring microscopes
  • Hydraulic pumps
  • Verisurf Master3DGage
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Laser shearography flaw detectors
  • Moisture meters
  • Environmental chambers
  • Laser thickness gauges
  • Plug gauges
  • Continuity testers
  • Digital resistance meters
  • Holographic interferometers
  • Resistance meters
  • Industrial bench scales
  • Ammeters
  • Sorting machines
  • Tensile testers
  • Vibration and shaker systems
  • Shock testers
  • Utrasonic flaw detectors
  • Power meters
  • Pi tapes
  • Verisurf CMM Master
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Micrometers
  • Calipers
  • Viscometers
  • Digital resistance thermometers
  • Thread gauges
  • Direct current DC power testers
  • Resistivity meters
  • Pin gauges
  • Linear or mixed signal equipment
  • Frequency counters
  • Piezoelectric acceleration instruments
  • In-circuit testers
  • Color spectrometers
  • Resonance acceleration instruments
  • Gloss meters
  • Backplane testers
  • Optical gauges
  • Fatigue testers
  • Frequency meters
  • Height gauges
  • Creep and stress relaxation testers
  • Ductility testers
  • Hardness testers
  • Printed circuit board PCB testers
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Force transducers
  • Beta gauges
  • Capacitive acceleration instruments
  • Calorimetric leak testers
  • Conductivity meters
  • Null-balance acceleration instruments
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Logic test systems

Alternative Job Titles