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Automation Risk Analysis

Will “Barrel Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Barrel Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Barrel Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • SAP software
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • IBM Notes
  • Grok (xAI)
  • The MathWorks MATLAB
  • Mastercam Design
  • FileMaker Pro
  • Claude (Anthropic)
  • Nova (Amazon)
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Database software
  • Microsoft Outlook
  • Cognex Vision AI
  • Data analysis software
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Microsoft Excel
  • Apache Pig
  • Qwen (Alibaba)
  • R
  • Microsoft Office software
  • Microsoft Access
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Extensible markup language XML
  • Selenium
  • Inspection marking systems
  • Apache Hive
  • Atlassian JIRA
  • Sight Machine AI
  • Computer assisted design software
  • Llama (Meta)
  • Verisurf Metrology
  • IBM Lotus Notes
  • Minitab
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Microsoft PowerPoint
  • Coordinate measuring machine software
  • Microsoft SharePoint
  • Tolerance analysis software
  • Design of experiments DOE software
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • ABB AI Robotics
  • DeepSeek
  • Structured query language SQL
  • Autodesk AutoCAD
  • Microsoft Word
  • Digital resistance thermometers
  • Continuity testers
  • Color spectrometers
  • Hydraulic pumps
  • Industrial bench scales
  • Accelerometers
  • Hydraulic lifts
  • Thread gauges
  • Compression testers
  • Multimeters
  • Calorimetric leak testers
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Impact toughness testers
  • Frequency meters
  • Environmental chambers
  • In-circuit testers
  • Creep and stress relaxation testers
  • Forklifts
  • Shock testers
  • Gloss meters
  • Digital resistance meters
  • Backplane testers
  • Logic test systems
  • Sampling oscilloscopes
  • Eddy current flaw detectors
  • Function generators
  • Micrometers
  • Optical comparators
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Ammeters
  • Resistance meters
  • Magnetic induction acceleration instruments
  • Force transducers
  • Holographic interferometers
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Pi tapes
  • Sorting machines
  • Plotters
  • Laser thickness gauges
  • Digital multimeters
  • Hipot testers
  • Resistivity meters
  • Printed circuit board PCB testers
  • Tensile testers
  • Conductivity meters
  • Resonance acceleration instruments
  • Digital voltmeters DVM
  • Signal generators
  • Pin gauges
  • Bit error rate testers BERT
  • Depth gauges
  • Null-balance acceleration instruments
  • Hardness testers
  • Overhead cranes
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Radiographic flaw detectors
  • Personal computers
  • Frequency counters
  • Magnetic particle flaw detectors
  • Ductility testers
  • Fatigue testers
  • Power meters
  • Shear testers
  • Capacitive acceleration instruments
  • Beta gauges
  • Optical gauges
  • Impact hammers
  • Utrasonic flaw detectors
  • Strain gauges
  • Penetrant flaw detectors
  • Calipers
  • Bubble leak testers
  • Height gauges
  • Measuring microscopes
  • Pulse generators
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Moisture meters
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Verisurf 3Dgage
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Eddy current probes

Alternative Job Titles