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Automation Risk Analysis

Will “Barrel Assembly Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Barrel Assembly Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Barrel Assembly Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Microsoft SharePoint
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • FileMaker Pro
  • Microsoft Excel
  • Computer assisted design software
  • Microsoft Access
  • Mastercam Design
  • Computer-aided inspection software
  • IBM Notes
  • Microsoft Word
  • SAP software
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Grok (xAI)
  • Skype
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Apache Hive
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • ChatGPT (OpenAI)
  • R
  • Microsoft Office software
  • Design of experiments DOE software
  • Structured query language SQL
  • Microsoft Visio
  • Siemens Industrial AI
  • Extensible markup language XML
  • Microsoft Outlook
  • DeepSeek
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Selenium
  • Dassault Systemes CATIA
  • Database software
  • ABB AI Robotics
  • Data entry software
  • IBM Lotus Notes
  • Nova (Amazon)
  • Atlassian JIRA
  • Apache Pig
  • Llama (Meta)
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Minitab
  • Claude (Anthropic)
  • Label inspection systems
  • Data analysis software
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Hipot testers
  • Hardness testers
  • Height gauges
  • Mass flow leak testers
  • Hydraulic lifts
  • Printed circuit board PCB testers
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Continuity testers
  • Ductility testers
  • Bit error rate testers BERT
  • Impact toughness testers
  • Depth gauges
  • Digital resistance meters
  • Metallurgical microscopes
  • Forklifts
  • Color spectrometers
  • Digital voltmeters DVM
  • Measuring microscopes
  • Plug gauges
  • Capacitive acceleration instruments
  • Personal computers
  • Shock testers
  • Verisurf Master3DGage
  • Fatigue testers
  • Creep and stress relaxation testers
  • Impact hammers
  • Vibration and shaker systems
  • Digital resistance thermometers
  • Overhead cranes
  • Sampling oscilloscopes
  • Optical comparators
  • Bubble leak testers
  • Ammeters
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Strain gauges
  • Manufacturing defect analyzers MDA
  • Resistivity meters
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Calipers
  • Tensile testers
  • Conductivity meters
  • Optical gauges
  • Frequency meters
  • Holographic interferometers
  • Environmental chambers
  • Gloss meters
  • Digital multimeters
  • Pin gauges
  • Resistance meters
  • Signal generators
  • Sorting machines
  • Backplane testers
  • Beta gauges
  • Eddy current flaw detectors
  • Plotters
  • Linear or mixed signal equipment
  • Industrial bench scales
  • Penetrant flaw detectors
  • Force transducers
  • Compression testers
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Pi tapes
  • Shear testers
  • Pulse generators
  • Viscometers
  • Laser thickness gauges
  • Function generators
  • In-circuit testers
  • Logic test systems
  • Power meters
  • Thread gauges
  • Micrometers
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Piezoelectric acceleration instruments
  • Frequency counters
  • Calorimetric leak testers
  • Verisurf CMM Master
  • Multimeters

Alternative Job Titles