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Automation Risk Analysis

Will “Mercury Cracking Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mercury Cracking Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mercury Cracking Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

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  • SAP software
  • Design of experiments DOE software
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  • The MathWorks MATLAB
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  • DeepSeek
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  • Computer-aided inspection software
  • Dassault Systemes SolidWorks
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  • Dassault Systemes CATIA
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • ABB AI Robotics
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  • Autodesk AutoCAD
  • Microsoft Word
  • Microsoft Office software
  • Microsoft PowerPoint
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  • Label inspection systems
  • Medical condition coding software
  • Tolerance analysis software
  • Data analysis software
  • Coordinate measuring machine software
  • Microsoft Visio
  • Database software
  • R
  • Inspection marking systems
  • Cognex Vision AI
  • Moisture meters
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Ammeters
  • Piezoelectric acceleration instruments
  • Digital resistance thermometers
  • Plug gauges
  • Function generators
  • Compression testers
  • Resistance meters
  • Eddy current flaw detectors
  • Resistivity meters
  • Optical gauges
  • Thread gauges
  • In-circuit testers
  • Forklifts
  • Frequency meters
  • Shear testers
  • Backplane testers
  • Metallurgical microscopes
  • Height gauges
  • Verisurf CMM Master
  • Resonance acceleration instruments
  • Color spectrometers
  • Penetrant flaw detectors
  • Utrasonic flaw detectors
  • Strain gauges
  • Measuring microscopes
  • Magnetic induction acceleration instruments
  • Power meters
  • Shock testers
  • Multimeters
  • Calipers
  • Hydraulic pumps
  • Laser thickness gauges
  • Ductility testers
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Vibration and shaker systems
  • Digital multimeters
  • Creep and stress relaxation testers
  • Depth gauges
  • Pi tapes
  • Null-balance acceleration instruments
  • Micrometers
  • Tensile testers
  • Frequency counters
  • Viscometers
  • Verisurf Master3DGage
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Hardness testers
  • Continuity testers
  • Logic test systems
  • Optical comparators
  • Coordinate measuring machines CMM
  • Verisurf 3Dgage
  • Hydraulic lifts
  • Sorting machines
  • Eddy current probes
  • Environmental chambers
  • Fatigue testers
  • Impact hammers
  • Mass flow leak testers
  • Laser shearography flaw detectors
  • Beta gauges
  • Digital resistance meters
  • Personal computers
  • Calorimetric leak testers
  • Accelerometers
  • Hipot testers
  • Conductivity meters
  • Pulse generators
  • Linear or mixed signal equipment
  • Gloss meters
  • Direct current DC power testers
  • Bubble leak testers
  • Capacitive acceleration instruments
  • Signal generators
  • Radiographic flaw detectors
  • Sampling oscilloscopes
  • Holographic interferometers
  • Plotters
  • Pin gauges
  • Force transducers
  • Overhead cranes

Alternative Job Titles