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Automation Risk Analysis

Will “Mercury Cracking Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Mercury Cracking Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Mercury Cracking Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

Technologies & Software

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  • The MathWorks MATLAB
  • Rockwell Automation AI
  • IBM Lotus Notes
  • DeepSeek
  • Atlassian JIRA
  • Skype
  • Coordinate measuring machine software
  • Microsoft Excel
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Apache Pig
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Tolerance analysis software
  • Label inspection systems
  • Gemini (Google)
  • Selenium
  • Microsoft SharePoint
  • Microsoft Outlook
  • Computer assisted design software
  • Apache Hive
  • IBM Notes
  • FileMaker Pro
  • Minitab
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Nova (Amazon)
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Database software
  • Data entry software
  • Medical condition coding software
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Data analysis software
  • ChatGPT (OpenAI)
  • Mastercam Design
  • SAP software
  • Computer-aided inspection software
  • Sight Machine AI
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • ABB AI Robotics
  • Microsoft Office software
  • Grok (xAI)
  • R
  • Cognex Vision AI
  • Fatigue testers
  • Digital resistance meters
  • Ductility testers
  • Resistance meters
  • Ammeters
  • Manufacturing defect analyzers MDA
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Impact toughness testers
  • Conductivity meters
  • Eddy current probes
  • Coordinate measuring machines CMM
  • Direct current DC power testers
  • Plug gauges
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Micrometers
  • Overhead cranes
  • Viscometers
  • Multimeters
  • Eddy current flaw detectors
  • Resistivity meters
  • Power meters
  • Piezoelectric acceleration instruments
  • Verisurf 3Dgage
  • Compression testers
  • Digital voltmeters DVM
  • Plotters
  • Backplane testers
  • Shear testers
  • Calipers
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Tensile testers
  • Height gauges
  • Pi tapes
  • Moisture meters
  • Strain gauges
  • Beta gauges
  • Laser shearography flaw detectors
  • Digital multimeters
  • Gloss meters
  • In-circuit testers
  • Function generators
  • Signal generators
  • Pin gauges
  • Magnetic induction acceleration instruments
  • Frequency meters
  • Linear or mixed signal equipment
  • Vibration and shaker systems
  • Continuity testers
  • Frequency counters
  • Hydraulic lifts
  • Environmental chambers
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Hipot testers
  • Penetrant flaw detectors
  • Sorting machines
  • Verisurf CMM Master
  • Logic test systems
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Bubble leak testers
  • Radiographic flaw detectors
  • Printed circuit board PCB testers
  • Optical gauges
  • Shock testers
  • Industrial bench scales
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Force transducers
  • Color spectrometers
  • Pulse generators
  • Impact hammers
  • Digital resistance thermometers
  • Personal computers
  • Optical comparators
  • Thread gauges
  • Bit error rate testers BERT
  • Magnetic particle flaw detectors
  • Depth gauges
  • Calorimetric leak testers
  • Laser thickness gauges
  • Hardness testers
  • Sampling oscilloscopes
  • Accelerometers
  • Forklifts

Alternative Job Titles