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Automation Risk Analysis

Will “Hardness Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hardness Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hardness Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

Technologies & Software

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  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Microsoft Office software
  • Grok (xAI)
  • Coordinate measuring machine software
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • ABB AI Robotics
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • Apache Pig
  • Minitab
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • DeepSeek
  • Microsoft Outlook
  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • R
  • Gemini (Google)
  • Microsoft Excel
  • Autodesk AutoCAD
  • Mastercam Design
  • Microsoft SharePoint
  • IBM Lotus Notes
  • Tolerance analysis software
  • Microsoft Word
  • SAP software
  • Rockwell Automation AI
  • Verisurf Metrology
  • Inspection marking systems
  • Medical condition coding software
  • Qwen (Alibaba)
  • Data analysis software
  • Microsoft Visio
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Label inspection systems
  • Apache Hive
  • IBM Notes
  • Cognex Vision AI
  • Measuring microscopes
  • Moisture meters
  • Function generators
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Sampling oscilloscopes
  • Direct current DC power testers
  • Metallurgical microscopes
  • Gloss meters
  • Forklifts
  • Impact toughness testers
  • Viscometers
  • Strain gauges
  • In-circuit testers
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Digital resistance thermometers
  • Color spectrometers
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Linear or mixed signal equipment
  • Coordinate measuring machines CMM
  • Shock testers
  • Environmental chambers
  • Thread gauges
  • Laser shearography flaw detectors
  • Resonance acceleration instruments
  • Digital multimeters
  • Eddy current flaw detectors
  • Holographic interferometers
  • Manufacturing defect analyzers MDA
  • Null-balance acceleration instruments
  • Impact hammers
  • Calorimetric leak testers
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Power meters
  • Eddy current probes
  • Verisurf Master3DGage
  • Height gauges
  • Personal computers
  • Beta gauges
  • Pin gauges
  • Frequency counters
  • Radiographic flaw detectors
  • Overhead cranes
  • Compression testers
  • Accelerometers
  • Verisurf 3Dgage
  • Continuity testers
  • Hydraulic lifts
  • Depth gauges
  • Optical gauges
  • Plotters
  • Conductivity meters
  • Verisurf CMM Master
  • Hydraulic pumps
  • Plug gauges
  • Logic test systems
  • Bit error rate testers BERT
  • Multimeters
  • Tensile testers
  • Fatigue testers
  • Hardness testers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Pi tapes
  • Signal generators
  • Bubble leak testers
  • Hipot testers
  • Optical comparators
  • Micrometers
  • Utrasonic flaw detectors
  • Ductility testers
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Digital resistance meters
  • Shear testers
  • Laser thickness gauges
  • Ammeters
  • Industrial bench scales
  • Force transducers
  • Sorting machines
  • Printed circuit board PCB testers
  • Calipers
  • Resistance meters
  • Resistivity meters

Alternative Job Titles