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Automation Risk Analysis

Will “Spool Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spool Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spool Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Apache Hive
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  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • FileMaker Pro
  • Medical condition coding software
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Computer-aided inspection software
  • Structured query language SQL
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Selenium
  • Microsoft Access
  • Statistical process control SPC data collection devices
  • Verisurf Metrology
  • Gemini (Google)
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Mastercam Design
  • Microsoft PowerPoint
  • Apache Pig
  • Grok (xAI)
  • R
  • Microsoft Visio
  • Skype
  • Autodesk AutoCAD
  • Claude (Anthropic)
  • Rockwell Automation AI
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Database software
  • Data analysis software
  • IBM Notes
  • Cognex Vision AI
  • Atlassian JIRA
  • Llama (Meta)
  • Minitab
  • Tolerance analysis software
  • Inspection marking systems
  • IBM Lotus Notes
  • Data entry software
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • ABB AI Robotics
  • Qwen (Alibaba)
  • SAP software
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Sight Machine AI
  • Microsoft Word
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • Label inspection systems
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Digital multimeters
  • Creep and stress relaxation testers
  • Height gauges
  • Hydraulic lifts
  • Tensile testers
  • Magnetic particle flaw detectors
  • Compression testers
  • Capacitive acceleration instruments
  • Frequency meters
  • Thread gauges
  • Penetrant flaw detectors
  • Shear testers
  • Continuity testers
  • Laser thickness gauges
  • Hydraulic pumps
  • In-circuit testers
  • Bubble leak testers
  • Backplane testers
  • Personal computers
  • Printed circuit board PCB testers
  • Fatigue testers
  • Coordinate measuring machines CMM
  • Sorting machines
  • Power meters
  • Strain gauges
  • Pulse generators
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Signal generators
  • Measuring microscopes
  • Moisture meters
  • Overhead cranes
  • Impact toughness testers
  • Magnetic induction acceleration instruments
  • Pin gauges
  • Metallurgical microscopes
  • Shock testers
  • Calorimetric leak testers
  • Mass flow leak testers
  • Industrial bench scales
  • Resistivity meters
  • Plotters
  • Radiographic flaw detectors
  • Digital resistance meters
  • Plug gauges
  • Forklifts
  • Ammeters
  • Digital resistance thermometers
  • Impact hammers
  • Bit error rate testers BERT
  • Calipers
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Force transducers
  • Return loss calibrator RLC passive component testers
  • Hardness testers
  • Conductivity meters
  • Accelerometers
  • Verisurf 3Dgage
  • Hipot testers
  • Pi tapes
  • Frequency counters
  • Logic test systems
  • Function generators
  • Multimeters
  • Digital voltmeters DVM
  • Micrometers
  • Ductility testers
  • Verisurf Master3DGage
  • Environmental chambers
  • Eddy current probes
  • Optical comparators
  • Depth gauges
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Viscometers
  • Optical gauges
  • Color spectrometers
  • Eddy current flaw detectors
  • Resistance meters
  • Beta gauges
  • Manufacturing defect analyzers MDA
  • Gloss meters

Alternative Job Titles