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Automation Risk Analysis

Will “Spool Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Spool Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Spool Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Cybermetrics GAGETrak
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  • Database software
  • Qwen (Alibaba)
  • Label inspection systems
  • Extensible markup language XML
  • DeepSeek
  • Design of experiments DOE software
  • Apache Pig
  • Grok (xAI)
  • Atlassian JIRA
  • Apache Hive
  • Selenium
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • Medical condition coding software
  • Microsoft Access
  • Minitab
  • Data entry software
  • IBM Notes
  • R
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • Microsoft Excel
  • Gemini (Google)
  • Microsoft Word
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Sight Machine AI
  • Tolerance analysis software
  • Data analysis software
  • Computer-aided inspection software
  • Mastercam Design
  • Siemens Industrial AI
  • Microsoft Office software
  • FileMaker Pro
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • Structured query language SQL
  • Autodesk AutoCAD
  • Microsoft Visio
  • Inspection marking systems
  • Verisurf Metrology
  • Cognex Vision AI
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Skype
  • Llama (Meta)
  • Rockwell Automation AI
  • Nova (Amazon)
  • Computer assisted design software
  • Impact toughness testers
  • Resistance meters
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Accelerometers
  • Ammeters
  • Bubble leak testers
  • Piezoelectric acceleration instruments
  • Sorting machines
  • Digital resistance thermometers
  • Eddy current probes
  • Bit error rate testers BERT
  • Micrometers
  • Shock testers
  • Moisture meters
  • Force transducers
  • Height gauges
  • Fatigue testers
  • Ductility testers
  • Color spectrometers
  • Thread gauges
  • Verisurf 3Dgage
  • Coordinate measuring machines CMM
  • Continuity testers
  • Backplane testers
  • Optical gauges
  • Strain gauges
  • Frequency counters
  • Measuring microscopes
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Forklifts
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Multimeters
  • Shear testers
  • Viscometers
  • Power meters
  • Pulse generators
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Resistivity meters
  • Environmental chambers
  • Hydraulic pumps
  • Industrial bench scales
  • Sampling oscilloscopes
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Frequency meters
  • Plotters
  • Optical comparators
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Tensile testers
  • Signal generators
  • Pi tapes
  • Conductivity meters
  • Compression testers
  • Overhead cranes
  • Beta gauges
  • Calipers
  • Calorimetric leak testers
  • Impact hammers
  • Digital multimeters
  • Mass flow leak testers
  • Personal computers
  • Penetrant flaw detectors
  • Function generators
  • Laser thickness gauges
  • Radiographic flaw detectors
  • Gloss meters
  • Digital voltmeters DVM
  • In-circuit testers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Holographic interferometers
  • Hardness testers
  • Pin gauges
  • Logic test systems
  • Verisurf CMM Master
  • Laser shearography flaw detectors
  • Plug gauges
  • Hipot testers

Alternative Job Titles