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Automation Risk Analysis

Will “Tight Barrel Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Tight Barrel Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Tight Barrel Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

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  • Minitab
  • Claude (Anthropic)
  • Structured query language SQL
  • R
  • Microsoft SharePoint
  • Rockwell Automation AI
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Access
  • Microsoft Excel
  • Design of experiments DOE software
  • Selenium
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Microsoft Office software
  • Computer assisted design software
  • Sight Machine AI
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Microsoft Word
  • Tolerance analysis software
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • Verisurf Metrology
  • Computer-aided inspection software
  • Llama (Meta)
  • Cognex Vision AI
  • Data analysis software
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Nova (Amazon)
  • Database software
  • Microsoft Outlook
  • Mastercam Design
  • Grok (xAI)
  • Atlassian JIRA
  • Apache Pig
  • Microsoft PowerPoint
  • Gemini (Google)
  • IBM Notes
  • Extensible markup language XML
  • Autodesk AutoCAD
  • The MathWorks MATLAB
  • Skype
  • Apache Hive
  • Radiographic flaw detectors
  • Ductility testers
  • Height gauges
  • Accelerometers
  • Coordinate measuring machines CMM
  • In-circuit testers
  • Overhead cranes
  • Micrometers
  • Resistivity meters
  • Null-balance acceleration instruments
  • Force transducers
  • Power meters
  • Gloss meters
  • Beta gauges
  • Pi tapes
  • Laser thickness gauges
  • Thread gauges
  • Calipers
  • Shear testers
  • Sampling oscilloscopes
  • Logic test systems
  • Sorting machines
  • Pin gauges
  • Measuring microscopes
  • Depth gauges
  • Shock testers
  • Digital resistance thermometers
  • Mass flow leak testers
  • Color spectrometers
  • Creep and stress relaxation testers
  • Hydraulic lifts
  • Optical comparators
  • Environmental chambers
  • Viscometers
  • Penetrant flaw detectors
  • Signal generators
  • Optical gauges
  • Frequency counters
  • Bubble leak testers
  • Digital resistance meters
  • Direct current DC power testers
  • Forklifts
  • Moisture meters
  • Multimeters
  • Impact hammers
  • Linear or mixed signal equipment
  • Backplane testers
  • Eddy current probes
  • Personal computers
  • Pulse generators
  • Holographic interferometers
  • Fatigue testers
  • Hydraulic pumps
  • Plotters
  • Tensile testers
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Impact toughness testers
  • Compression testers
  • Hipot testers
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Digital voltmeters DVM
  • Calorimetric leak testers
  • Industrial bench scales
  • Plug gauges
  • Capacitive acceleration instruments
  • Strain gauges
  • Hardness testers
  • Conductivity meters
  • Ammeters
  • Continuity testers
  • Eddy current flaw detectors
  • Digital multimeters
  • Return loss calibrator RLC passive component testers
  • Manufacturing defect analyzers MDA
  • Bit error rate testers BERT
  • Verisurf CMM Master
  • Frequency meters
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Printed circuit board PCB testers
  • Function generators
  • Verisurf 3Dgage
  • Vibration and shaker systems
  • Laser shearography flaw detectors
  • Magnetic induction acceleration instruments
  • Resistance meters

Alternative Job Titles