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Automation Risk Analysis

Will “Steel Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Steel Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Steel Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • IBM Lotus Notes
  • Minitab
  • Coordinate measuring machine software
  • IBM Notes
  • Microsoft Excel
  • Microsoft Word
  • Computer-aided inspection software
  • ChatGPT (OpenAI)
  • Apache Hive
  • Microsoft Access
  • Llama (Meta)
  • ABB AI Robotics
  • Mastercam Design
  • Skype
  • Label inspection systems
  • SAP software
  • Verisurf Metrology
  • Gemini (Google)
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Medical condition coding software
  • The MathWorks MATLAB
  • Data entry software
  • Computer assisted design software
  • Qwen (Alibaba)
  • R
  • Sight Machine AI
  • Grok (xAI)
  • FileMaker Pro
  • Atlassian JIRA
  • Database software
  • Microsoft PowerPoint
  • DeepSeek
  • Inspection marking systems
  • Nova (Amazon)
  • Microsoft Outlook
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Tolerance analysis software
  • Extensible markup language XML
  • Structured query language SQL
  • Apache Pig
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Microsoft Office software
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Data analysis software
  • Microsoft SharePoint
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Rockwell Automation AI
  • Sorting machines
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Thread gauges
  • Height gauges
  • Micrometers
  • Plug gauges
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Verisurf 3Dgage
  • Creep and stress relaxation testers
  • Logic test systems
  • Sampling oscilloscopes
  • Compression testers
  • Bubble leak testers
  • Frequency meters
  • Impact toughness testers
  • Forklifts
  • Resistivity meters
  • Environmental chambers
  • Shear testers
  • Holographic interferometers
  • Color spectrometers
  • Industrial bench scales
  • Power meters
  • Fatigue testers
  • Frequency counters
  • Accelerometers
  • Digital resistance meters
  • Utrasonic flaw detectors
  • Force transducers
  • Digital multimeters
  • Optical comparators
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Continuity testers
  • Hydraulic lifts
  • Personal computers
  • Radiographic flaw detectors
  • Ammeters
  • Function generators
  • Overhead cranes
  • Calorimetric leak testers
  • In-circuit testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Backplane testers
  • Gloss meters
  • Hardness testers
  • Tensile testers
  • Verisurf CMM Master
  • Laser thickness gauges
  • Strain gauges
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Ductility testers
  • Hipot testers
  • Viscometers
  • Signal generators
  • Eddy current flaw detectors
  • Coordinate measuring machines CMM
  • Impact hammers
  • Optical gauges
  • Pin gauges
  • Resistance meters
  • Resonance acceleration instruments
  • Shock testers
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Pulse generators
  • Calipers
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Verisurf Master3DGage
  • Laser shearography flaw detectors
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • Plotters
  • Measuring microscopes
  • Pi tapes
  • Eddy current probes
  • Metallurgical microscopes

Alternative Job Titles