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Automation Risk Analysis

Will “Formation Testing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formation Testing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formation Testing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

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  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Selenium
  • Extensible markup language XML
  • Computer assisted design software
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Minitab
  • Apache Hive
  • Microsoft Access
  • Microsoft PowerPoint
  • Microsoft Word
  • Microsoft Outlook
  • Label inspection systems
  • Database software
  • Skype
  • Mistral (Mistral AI)
  • SAP software
  • Apache Pig
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Dassault Systemes SolidWorks
  • Grok (xAI)
  • Nova (Amazon)
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • Design of experiments DOE software
  • Atlassian JIRA
  • Data entry software
  • Sight Machine AI
  • Data analysis software
  • DeepSeek
  • Microsoft Excel
  • Statistical process control SPC data collection devices
  • R
  • The MathWorks MATLAB
  • Microsoft Office software
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Structured query language SQL
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Inspection marking systems
  • Llama (Meta)
  • Mastercam Design
  • Siemens Industrial AI
  • Microsoft Visio
  • Verisurf Metrology
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Optical gauges
  • Hardness testers
  • Digital voltmeters DVM
  • Overhead cranes
  • Frequency counters
  • Shock testers
  • Power meters
  • Continuity testers
  • Vibration and shaker systems
  • Personal computers
  • Holographic interferometers
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Plug gauges
  • In-circuit testers
  • Accelerometers
  • Direct current DC power testers
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Plotters
  • Force transducers
  • Viscometers
  • Function generators
  • Bubble leak testers
  • Optical comparators
  • Linear or mixed signal equipment
  • Tensile testers
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Verisurf Master3DGage
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Eddy current probes
  • Printed circuit board PCB testers
  • Environmental chambers
  • Ammeters
  • Digital multimeters
  • Impact hammers
  • Resistivity meters
  • Multimeters
  • Frequency meters
  • Thread gauges
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Sorting machines
  • Laser thickness gauges
  • Gloss meters
  • Capacitive acceleration instruments
  • Null-balance acceleration instruments
  • Hipot testers
  • Compression testers
  • Pulse generators
  • Penetrant flaw detectors
  • Micrometers
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Digital resistance meters
  • Beta gauges
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Pi tapes
  • Calipers
  • Ductility testers
  • Bit error rate testers BERT
  • Impact toughness testers
  • Shear testers
  • Forklifts
  • Color spectrometers
  • Mass flow leak testers
  • Verisurf CMM Master
  • Pin gauges
  • Depth gauges
  • Logic test systems
  • Resistance meters
  • Industrial bench scales
  • Height gauges
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Moisture meters
  • Fatigue testers
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Backplane testers
  • Hydraulic pumps

Alternative Job Titles