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Automation Risk Analysis

Will “Formation Testing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formation Testing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formation Testing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Database software
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  • Nova (Amazon)
  • Mastercam Design
  • Microsoft Word
  • Data entry software
  • Computer assisted design software
  • Extensible markup language XML
  • Atlassian JIRA
  • Rockwell Automation AI
  • Minitab
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Skype
  • Computer-aided inspection software
  • ABB AI Robotics
  • FileMaker Pro
  • Structured query language SQL
  • Design of experiments DOE software
  • Tolerance analysis software
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • SAP software
  • Medical condition coding software
  • Microsoft SharePoint
  • Selenium
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Excel
  • IBM Notes
  • Autodesk AutoCAD
  • IBM Lotus Notes
  • R
  • Siemens Industrial AI
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Llama (Meta)
  • DeepSeek
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Apache Pig
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Claude (Anthropic)
  • Microsoft Office software
  • Apache Hive
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Creep and stress relaxation testers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Verisurf 3Dgage
  • Sorting machines
  • Optical gauges
  • Verisurf CMM Master
  • Measuring microscopes
  • Viscometers
  • Compression testers
  • Industrial bench scales
  • Laser thickness gauges
  • Null-balance acceleration instruments
  • Pi tapes
  • Verisurf Master3DGage
  • Bit error rate testers BERT
  • Signal generators
  • Personal computers
  • Micrometers
  • Holographic interferometers
  • Calipers
  • Plug gauges
  • Penetrant flaw detectors
  • Overhead cranes
  • Conductivity meters
  • Accelerometers
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Force transducers
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Shear testers
  • Mass flow leak testers
  • Continuity testers
  • Linear or mixed signal equipment
  • Magnetic induction acceleration instruments
  • Metallurgical microscopes
  • Impact toughness testers
  • Gloss meters
  • Multimeters
  • Digital resistance thermometers
  • Resistance meters
  • Shock testers
  • Function generators
  • Pin gauges
  • Hardness testers
  • Color spectrometers
  • Hydraulic pumps
  • Backplane testers
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Digital voltmeters DVM
  • Environmental chambers
  • Beta gauges
  • Depth gauges
  • Printed circuit board PCB testers
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Impact hammers
  • Digital resistance meters
  • In-circuit testers
  • Thread gauges
  • Fatigue testers
  • Logic test systems
  • Tensile testers
  • Eddy current probes
  • Piezoelectric acceleration instruments
  • Ammeters
  • Optical comparators
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Direct current DC power testers
  • Pulse generators
  • Digital multimeters
  • Plotters
  • Strain gauges
  • Capacitive acceleration instruments
  • Frequency meters
  • Frequency counters
  • Forklifts
  • Moisture meters
  • Ductility testers
  • Bubble leak testers
  • Power meters
  • Hipot testers
  • Hydraulic lifts
  • Sampling oscilloscopes

Alternative Job Titles