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Automation Risk Analysis

Will “Formation Testing Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formation Testing Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formation Testing Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Extensible markup language XML
  • The MathWorks MATLAB
  • Selenium
  • Kimi (Moonshot AI)
  • Database software
  • R
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • Microsoft Word
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • SAP software
  • Structured query language SQL
  • Mastercam Design
  • IBM Notes
  • Verisurf Metrology
  • Cognex Vision AI
  • Computer assisted design software
  • Apache Hive
  • Data analysis software
  • Minitab
  • Microsoft Excel
  • Skype
  • Computer-aided inspection software
  • Medical condition coding software
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Grok (xAI)
  • IBM Lotus Notes
  • Tolerance analysis software
  • Microsoft Visio
  • Sight Machine AI
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Siemens Industrial AI
  • Label inspection systems
  • Data entry software
  • Atlassian JIRA
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Dassault Systemes CATIA
  • Apache Pig
  • Microsoft Office software
  • Inspection marking systems
  • Pulse generators
  • Utrasonic flaw detectors
  • Eddy current flaw detectors
  • Personal computers
  • Shear testers
  • Depth gauges
  • Thread gauges
  • Magnetic particle flaw detectors
  • Radiographic flaw detectors
  • Frequency counters
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Verisurf Master3DGage
  • Verisurf 3Dgage
  • Capacitive acceleration instruments
  • Hardness testers
  • Holographic interferometers
  • Hipot testers
  • Plug gauges
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Linear or mixed signal equipment
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Verisurf CMM Master
  • Direct current DC power testers
  • Impact toughness testers
  • Digital voltmeters DVM
  • Environmental chambers
  • Sorting machines
  • Resonance acceleration instruments
  • Digital resistance thermometers
  • Height gauges
  • Color spectrometers
  • Power meters
  • Measuring microscopes
  • Micrometers
  • Optical comparators
  • Mass flow leak testers
  • Ammeters
  • Eddy current probes
  • Laser shearography flaw detectors
  • Backplane testers
  • Pin gauges
  • Resistance meters
  • Digital resistance meters
  • Magnetic induction acceleration instruments
  • In-circuit testers
  • Plotters
  • Continuity testers
  • Bubble leak testers
  • Hydraulic pumps
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Strain gauges
  • Conductivity meters
  • Pi tapes
  • Forklifts
  • Creep and stress relaxation testers
  • Tensile testers
  • Coordinate measuring machines CMM
  • Gloss meters
  • Signal generators
  • Impact hammers
  • Moisture meters
  • Viscometers
  • Sampling oscilloscopes
  • Frequency meters
  • Compression testers
  • Calipers
  • Metallurgical microscopes
  • Hydraulic lifts
  • Function generators
  • Digital multimeters
  • Fatigue testers
  • Beta gauges
  • Force transducers
  • Overhead cranes
  • Accelerometers
  • Logic test systems
  • Printed circuit board PCB testers
  • Null-balance acceleration instruments
  • Shock testers
  • Optical gauges
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Resistivity meters

Alternative Job Titles