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Automation Risk Analysis

Will “Quality Control Inspector (QC Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

Technologies & Software

  • The MathWorks MATLAB
  • DeepSeek
  • Microsoft Office software
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Coordinate measuring machine software
  • Sight Machine AI
  • Medical condition coding software
  • Rockwell Automation AI
  • ABB AI Robotics
  • Microsoft SharePoint
  • Apache Hive
  • Data analysis software
  • Tolerance analysis software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • R
  • Gemini (Google)
  • Microsoft Word
  • Database software
  • Microsoft Excel
  • Microsoft Outlook
  • Microsoft Access
  • FileMaker Pro
  • Microsoft Visio
  • Siemens Industrial AI
  • Grok (xAI)
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Skype
  • Data entry software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Computer assisted design software
  • Autodesk AutoCAD
  • Apache Pig
  • Inspection marking systems
  • SAP software
  • Microsoft PowerPoint
  • Structured query language SQL
  • Claude (Anthropic)
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Selenium
  • Computer-aided inspection software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Label inspection systems
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Height gauges
  • Beta gauges
  • Power meters
  • Frequency counters
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Function generators
  • Micrometers
  • Pi tapes
  • In-circuit testers
  • Sorting machines
  • Conductivity meters
  • Impact hammers
  • Plotters
  • Signal generators
  • Radiographic flaw detectors
  • Magnetic particle flaw detectors
  • Bubble leak testers
  • Overhead cranes
  • Optical gauges
  • Digital voltmeters DVM
  • Impact toughness testers
  • Pulse generators
  • Optical comparators
  • Hydraulic pumps
  • Environmental chambers
  • Hipot testers
  • Shear testers
  • Forklifts
  • Tensile testers
  • Calipers
  • Personal computers
  • Digital multimeters
  • Utrasonic flaw detectors
  • Compression testers
  • Direct current DC power testers
  • Metallurgical microscopes
  • Holographic interferometers
  • Resistance meters
  • Vibration and shaker systems
  • Plug gauges
  • Coordinate measuring machines CMM
  • Linear or mixed signal equipment
  • Pin gauges
  • Industrial bench scales
  • Force transducers
  • Calorimetric leak testers
  • Moisture meters
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Resistivity meters
  • Manufacturing defect analyzers MDA
  • Verisurf 3Dgage
  • Hardness testers
  • Frequency meters
  • Logic test systems
  • Thread gauges
  • Piezoelectric acceleration instruments
  • Ductility testers
  • Eddy current flaw detectors
  • Continuity testers
  • Strain gauges
  • Laser shearography flaw detectors
  • Null-balance acceleration instruments
  • Multimeters
  • Laser thickness gauges
  • Viscometers
  • Sampling oscilloscopes
  • Digital resistance meters
  • Printed circuit board PCB testers
  • Shock testers
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Depth gauges
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Ammeters
  • Eddy current probes
  • Penetrant flaw detectors
  • Resonance acceleration instruments
  • Capacitive acceleration instruments
  • Measuring microscopes
  • Backplane testers
  • Fatigue testers
  • Hydraulic lifts
  • Color spectrometers

Alternative Job Titles