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Automation Risk Analysis

Will “Quality Control Inspector (QC Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Microsoft Visio
  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • ABB AI Robotics
  • Data entry software
  • Skype
  • Inspection marking systems
  • Rockwell Automation AI
  • Minitab
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Computer assisted design software
  • SAP software
  • Grok (xAI)
  • Llama (Meta)
  • Selenium
  • Extensible markup language XML
  • Nova (Amazon)
  • Microsoft Access
  • Label inspection systems
  • FileMaker Pro
  • Cognex Vision AI
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Apache Hive
  • Medical condition coding software
  • Sight Machine AI
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Microsoft Word
  • IBM Lotus Notes
  • Verisurf Metrology
  • Computer-aided inspection software
  • Dassault Systemes CATIA
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Data analysis software
  • Apache Pig
  • DeepSeek
  • Mastercam Design
  • R
  • IBM Notes
  • The MathWorks MATLAB
  • Structured query language SQL
  • Moisture meters
  • Logic test systems
  • Impact toughness testers
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Frequency meters
  • Digital multimeters
  • Tensile testers
  • Verisurf 3Dgage
  • In-circuit testers
  • Conductivity meters
  • Depth gauges
  • Strain gauges
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Accelerometers
  • Function generators
  • Digital resistance thermometers
  • Return loss calibrator RLC passive component testers
  • Industrial bench scales
  • Ductility testers
  • Linear or mixed signal equipment
  • Signal generators
  • Sorting machines
  • Impact hammers
  • Shear testers
  • Compression testers
  • Optical gauges
  • Frequency counters
  • Gloss meters
  • Continuity testers
  • Calipers
  • Utrasonic flaw detectors
  • Optical comparators
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Coordinate measuring machines CMM
  • Power meters
  • Sampling oscilloscopes
  • Color spectrometers
  • Viscometers
  • Forklifts
  • Beta gauges
  • Plug gauges
  • Fatigue testers
  • Hydraulic pumps
  • Pi tapes
  • Hipot testers
  • Thread gauges
  • Plotters
  • Eddy current flaw detectors
  • Penetrant flaw detectors
  • Manufacturing defect analyzers MDA
  • Digital resistance meters
  • Hardness testers
  • Ammeters
  • Height gauges
  • Overhead cranes
  • Verisurf Master3DGage
  • Holographic interferometers
  • Radiographic flaw detectors
  • Magnetic particle flaw detectors
  • Resistance meters
  • Measuring microscopes
  • Pulse generators
  • Capacitive acceleration instruments
  • Force transducers
  • Mass flow leak testers
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Shock testers
  • Creep and stress relaxation testers
  • Calorimetric leak testers
  • Micrometers
  • Personal computers
  • Laser shearography flaw detectors
  • Laser thickness gauges
  • Metallurgical microscopes
  • Multimeters
  • Resistivity meters
  • Bubble leak testers
  • Piezoelectric acceleration instruments
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Backplane testers
  • Eddy current probes
  • Pin gauges
  • Printed circuit board PCB testers

Alternative Job Titles