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Automation Risk Analysis

Will “Quality Control Inspector (QC Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Mastercam Design
  • Computer assisted design software
  • Data entry software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Sight Machine AI
  • Verisurf Metrology
  • Data analysis software
  • Tolerance analysis software
  • IBM Lotus Notes
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Label inspection systems
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Nova (Amazon)
  • Medical condition coding software
  • R
  • Apache Pig
  • ABB AI Robotics
  • Inspection marking systems
  • Microsoft Excel
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • Qwen (Alibaba)
  • Structured query language SQL
  • Minitab
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Notes
  • Microsoft PowerPoint
  • Llama (Meta)
  • Computer-aided inspection software
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Claude (Anthropic)
  • Apache Hive
  • SAP software
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • Coordinate measuring machine software
  • Selenium
  • Skype
  • Rockwell Automation AI
  • Extensible markup language XML
  • Microsoft Visio
  • Gemini (Google)
  • Siemens Industrial AI
  • DeepSeek
  • The MathWorks MATLAB
  • Microsoft Office software
  • Database software
  • Microsoft Word
  • Atlassian JIRA
  • Impact hammers
  • Plug gauges
  • Radiographic flaw detectors
  • Digital resistance meters
  • Shock testers
  • Industrial bench scales
  • Impact toughness testers
  • Compression testers
  • Fatigue testers
  • In-circuit testers
  • Utrasonic flaw detectors
  • Force transducers
  • Digital voltmeters DVM
  • Pi tapes
  • Accelerometers
  • Resistivity meters
  • Penetrant flaw detectors
  • Function generators
  • Coordinate measuring machines CMM
  • Tensile testers
  • Ductility testers
  • Micrometers
  • Conductivity meters
  • Frequency meters
  • Forklifts
  • Verisurf Master3DGage
  • Piezoelectric acceleration instruments
  • Gloss meters
  • Frequency counters
  • Verisurf 3Dgage
  • Viscometers
  • Continuity testers
  • Calorimetric leak testers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Magnetic particle flaw detectors
  • Hardness testers
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Eddy current flaw detectors
  • Shear testers
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Optical comparators
  • Hydraulic pumps
  • Depth gauges
  • Beta gauges
  • Backplane testers
  • Laser shearography flaw detectors
  • Calipers
  • Bubble leak testers
  • Hipot testers
  • Overhead cranes
  • Height gauges
  • Sorting machines
  • Sampling oscilloscopes
  • Pin gauges
  • Moisture meters
  • Eddy current probes
  • Linear or mixed signal equipment
  • Multimeters
  • Laser thickness gauges
  • Logic test systems
  • Capacitive acceleration instruments
  • Mass flow leak testers
  • Signal generators
  • Hydraulic lifts
  • Pulse generators
  • Measuring microscopes
  • Color spectrometers
  • Resonance acceleration instruments
  • Optical gauges
  • Plotters
  • Personal computers
  • Creep and stress relaxation testers
  • Thread gauges
  • Resistance meters
  • Return loss calibrator RLC passive component testers
  • Environmental chambers
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Strain gauges
  • Verisurf CMM Master
  • Power meters
  • Printed circuit board PCB testers
  • Holographic interferometers
  • Ammeters

Alternative Job Titles