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Automation Risk Analysis

Will “Quality Control Inspector (QC Inspector)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Control Inspector (QC Inspector)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

  • Computer assisted design software
  • R
  • Rockwell Automation AI
  • Structured query language SQL
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Selenium
  • Label inspection systems
  • Siemens Industrial AI
  • Microsoft Word
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Microsoft Outlook
  • Verisurf Metrology
  • Data analysis software
  • Kimi (Moonshot AI)
  • Inspection marking systems
  • Microsoft Office software
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • Dassault Systemes CATIA
  • DeepSeek
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Mastercam computer-aided design and manufacturing software
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Sight Machine AI
  • Cognex Vision AI
  • Atlassian JIRA
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • Skype
  • The MathWorks MATLAB
  • Microsoft Access
  • Microsoft SharePoint
  • Apache Pig
  • IBM Notes
  • SAP software
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • ABB AI Robotics
  • IBM Lotus Notes
  • Tolerance analysis software
  • Database software
  • Minitab
  • Apache Hive
  • Data entry software
  • Autodesk AutoCAD
  • Microsoft Visio
  • Llama (Meta)
  • FileMaker Pro
  • Coordinate measuring machine software
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Micrometers
  • Impact toughness testers
  • Optical gauges
  • Vibration and shaker systems
  • In-circuit testers
  • Measuring microscopes
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Color spectrometers
  • Frequency counters
  • Optical comparators
  • Signal generators
  • Capacitive acceleration instruments
  • Strain gauges
  • Laser shearography flaw detectors
  • Hipot testers
  • Continuity testers
  • Multimeters
  • Hardness testers
  • Overhead cranes
  • Fatigue testers
  • Impact hammers
  • Null-balance acceleration instruments
  • Digital multimeters
  • Pulse generators
  • Personal computers
  • Holographic interferometers
  • Eddy current probes
  • Direct current DC power testers
  • Return loss calibrator RLC passive component testers
  • Shock testers
  • Backplane testers
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Verisurf Master3DGage
  • Environmental chambers
  • Metallurgical microscopes
  • Beta gauges
  • Bubble leak testers
  • Sorting machines
  • Tensile testers
  • Magnetic induction acceleration instruments
  • Force transducers
  • Eddy current flaw detectors
  • Plug gauges
  • Piezoelectric acceleration instruments
  • Logic test systems
  • Shear testers
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Radiographic flaw detectors
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Laser thickness gauges
  • Resonance acceleration instruments
  • Gloss meters
  • Frequency meters
  • Power meters
  • Calorimetric leak testers
  • Digital resistance meters
  • Compression testers
  • Height gauges
  • Ammeters
  • Pi tapes
  • Forklifts
  • Conductivity meters
  • Depth gauges
  • Utrasonic flaw detectors
  • Verisurf CMM Master
  • Plotters
  • Pin gauges
  • Digital resistance thermometers
  • Accelerometers
  • Calipers
  • Resistivity meters
  • Viscometers
  • Hydraulic lifts
  • Moisture meters
  • Mass flow leak testers
  • Function generators
  • Resistance meters
  • Industrial bench scales
  • Ductility testers
  • Printed circuit board PCB testers
  • Thread gauges

Alternative Job Titles