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Automation Risk Analysis

Will “Gauge Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gauge Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gauge Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • Dassault Systemes CATIA
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  • IBM Notes
  • Microsoft Visio
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Lotus Notes
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Sight Machine AI
  • The MathWorks MATLAB
  • SAP software
  • Qwen (Alibaba)
  • Design of experiments DOE software
  • R
  • Mastercam Design
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Database software
  • Claude (Anthropic)
  • Verisurf Metrology
  • Medical condition coding software
  • Minitab
  • Extensible markup language XML
  • ABB AI Robotics
  • Label inspection systems
  • Microsoft Office software
  • Structured query language SQL
  • Inspection marking systems
  • Autodesk AutoCAD
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Data analysis software
  • Atlassian JIRA
  • Microsoft Access
  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • Computer-aided inspection software
  • Cognex Vision AI
  • Apache Pig
  • FileMaker Pro
  • Microsoft Word
  • DeepSeek
  • Skype
  • Rockwell Automation AI
  • Nova (Amazon)
  • Grok (xAI)
  • Llama (Meta)
  • Selenium
  • Coordinate measuring machine software
  • Beta gauges
  • Power meters
  • Shock testers
  • Plotters
  • Conductivity meters
  • Digital voltmeters DVM
  • Force transducers
  • Shear testers
  • Resonance acceleration instruments
  • Moisture meters
  • Metallurgical microscopes
  • Viscometers
  • Fatigue testers
  • Color spectrometers
  • Strain gauges
  • Frequency meters
  • Hydraulic lifts
  • Vibration and shaker systems
  • Sorting machines
  • Frequency counters
  • Pin gauges
  • Measuring microscopes
  • Verisurf Master3DGage
  • Digital multimeters
  • Multimeters
  • Linear or mixed signal equipment
  • Eddy current flaw detectors
  • Bit error rate testers BERT
  • Piezoelectric acceleration instruments
  • Digital resistance meters
  • Backplane testers
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Thread gauges
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • In-circuit testers
  • Holographic interferometers
  • Function generators
  • Optical gauges
  • Micrometers
  • Continuity testers
  • Bubble leak testers
  • Signal generators
  • Magnetic particle flaw detectors
  • Environmental chambers
  • Resistance meters
  • Ductility testers
  • Plug gauges
  • Coordinate measuring machines CMM
  • Digital resistance thermometers
  • Pi tapes
  • Optical comparators
  • Forklifts
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Height gauges
  • Compression testers
  • Mass flow leak testers
  • Impact toughness testers
  • Verisurf CMM Master
  • Hardness testers
  • Penetrant flaw detectors
  • Pulse generators
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Overhead cranes
  • Ammeters
  • Calipers
  • Industrial bench scales
  • Hipot testers
  • Direct current DC power testers
  • Logic test systems
  • Accelerometers
  • Radiographic flaw detectors
  • Eddy current probes
  • Utrasonic flaw detectors
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Impact hammers
  • Depth gauges
  • Resistivity meters
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Tensile testers

Alternative Job Titles