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Automation Risk Analysis

Will “Potato Chip Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Potato Chip Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Potato Chip Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Selenium
  • R
  • Nova (Amazon)
  • Extensible markup language XML
  • Computer-aided inspection software
  • Label inspection systems
  • Atlassian JIRA
  • Microsoft SharePoint
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Database software
  • FileMaker Pro
  • Grok (xAI)
  • Microsoft Visio
  • Microsoft Office software
  • SAP software
  • Rockwell Automation AI
  • Data analysis software
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Autodesk AutoCAD
  • Minitab
  • Inspection marking systems
  • Medical condition coding software
  • Design of experiments DOE software
  • Gemini (Google)
  • Apache Hive
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Mistral (Mistral AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Data entry software
  • DeepSeek
  • Dassault Systemes CATIA
  • Mastercam Design
  • Tolerance analysis software
  • Coordinate measuring machine software
  • Apache Pig
  • Microsoft Outlook
  • IBM Lotus Notes
  • Microsoft Access
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Siemens Industrial AI
  • Llama (Meta)
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Verisurf Metrology
  • Skype
  • Micrometers
  • Signal generators
  • Radiographic flaw detectors
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Null-balance acceleration instruments
  • Sampling oscilloscopes
  • Compression testers
  • Logic test systems
  • Backplane testers
  • Creep and stress relaxation testers
  • Plug gauges
  • Capacitive acceleration instruments
  • Eddy current flaw detectors
  • Verisurf 3Dgage
  • Sorting machines
  • Printed circuit board PCB testers
  • Laser thickness gauges
  • Strain gauges
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Viscometers
  • Accelerometers
  • Frequency counters
  • Pi tapes
  • Fatigue testers
  • Hipot testers
  • Shear testers
  • Depth gauges
  • Height gauges
  • Continuity testers
  • Coordinate measuring machines CMM
  • Tensile testers
  • Bit error rate testers BERT
  • Calipers
  • Function generators
  • Return loss calibrator RLC passive component testers
  • Resistance meters
  • Multimeters
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Digital multimeters
  • Industrial bench scales
  • Piezoelectric acceleration instruments
  • Metallurgical microscopes
  • Optical comparators
  • Utrasonic flaw detectors
  • Impact hammers
  • Plotters
  • Impact toughness testers
  • Hardness testers
  • Gloss meters
  • Ammeters
  • Measuring microscopes
  • Forklifts
  • Manufacturing defect analyzers MDA
  • Color spectrometers
  • Hydraulic pumps
  • Shock testers
  • Verisurf CMM Master
  • Eddy current probes
  • Thread gauges
  • Beta gauges
  • Digital resistance meters
  • Overhead cranes
  • Hydraulic lifts
  • Calorimetric leak testers
  • Mass flow leak testers
  • Digital resistance thermometers
  • Personal computers
  • Moisture meters
  • Optical gauges
  • Bubble leak testers
  • Force transducers
  • Pin gauges
  • Direct current DC power testers
  • Power meters
  • Frequency meters
  • Pulse generators
  • Laser shearography flaw detectors
  • Conductivity meters
  • Ductility testers
  • Linear or mixed signal equipment
  • Resistivity meters
  • In-circuit testers
  • Digital voltmeters DVM
  • Penetrant flaw detectors

Alternative Job Titles