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Automation Risk Analysis

Will “Potato Chip Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Potato Chip Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Potato Chip Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Microsoft Excel
  • Medical condition coding software
  • The MathWorks MATLAB
  • Data entry software
  • Microsoft Visio
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Microsoft Access
  • Skype
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Database software
  • Apache Hive
  • Sight Machine AI
  • Design of experiments DOE software
  • Microsoft SharePoint
  • Label inspection systems
  • Gemini (Google)
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Mastercam computer-aided design and manufacturing software
  • IBM Notes
  • Computer-aided inspection software
  • FileMaker Pro
  • Microsoft Outlook
  • Structured query language SQL
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • Extensible markup language XML
  • DeepSeek
  • SAP software
  • R
  • Microsoft Word
  • Selenium
  • Computer assisted design software
  • Inspection marking systems
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Rockwell Automation AI
  • Apache Pig
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Mastercam Design
  • Claude (Anthropic)
  • Data analysis software
  • Atlassian JIRA
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf 3Dgage
  • Accelerometers
  • Metallurgical microscopes
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Eddy current probes
  • Conductivity meters
  • Radiographic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Viscometers
  • Calipers
  • Laser shearography flaw detectors
  • Continuity testers
  • Pulse generators
  • Overhead cranes
  • Signal generators
  • Holographic interferometers
  • Forklifts
  • Bit error rate testers BERT
  • Digital multimeters
  • Micrometers
  • Thread gauges
  • Frequency meters
  • Industrial bench scales
  • Frequency counters
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Verisurf Master3DGage
  • Moisture meters
  • Color spectrometers
  • Bubble leak testers
  • Personal computers
  • Digital resistance meters
  • Impact hammers
  • Impact toughness testers
  • Depth gauges
  • Calorimetric leak testers
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Verisurf CMM Master
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Creep and stress relaxation testers
  • Hardness testers
  • Beta gauges
  • Multimeters
  • Resistivity meters
  • Function generators
  • Null-balance acceleration instruments
  • Fatigue testers
  • Penetrant flaw detectors
  • Sampling oscilloscopes
  • Gloss meters
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Force transducers
  • Environmental chambers
  • Digital resistance thermometers
  • Vibration and shaker systems
  • Resonance acceleration instruments
  • Power meters
  • Optical gauges
  • Direct current DC power testers
  • Optical comparators
  • Pin gauges
  • Resistance meters
  • Height gauges
  • Coordinate measuring machines CMM
  • Shock testers
  • In-circuit testers
  • Ammeters
  • Laser thickness gauges
  • Logic test systems
  • Utrasonic flaw detectors
  • Pi tapes
  • Backplane testers
  • Sorting machines
  • Shear testers
  • Plotters
  • Magnetic particle flaw detectors
  • Tensile testers
  • Ductility testers
  • Measuring microscopes
  • Plug gauges
  • Compression testers

Alternative Job Titles