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Automation Risk Analysis

Will “Billet Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Billet Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Billet Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Design of experiments DOE software
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • IBM Notes
  • ABB AI Robotics
  • R
  • Data entry software
  • Apache Pig
  • Computer assisted design software
  • Database software
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Apache Hive
  • Inspection marking systems
  • Microsoft Excel
  • Autodesk AutoCAD
  • Llama (Meta)
  • Medical condition coding software
  • Tolerance analysis software
  • Selenium
  • Gemini (Google)
  • Data analysis software
  • Atlassian JIRA
  • Microsoft Visio
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • DeepSeek
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Microsoft Word
  • Mastercam Design
  • Dassault Systemes CATIA
  • Microsoft Access
  • Claude (Anthropic)
  • Skype
  • Microsoft Office software
  • Computer-aided inspection software
  • Nova (Amazon)
  • Mastercam computer-aided design and manufacturing software
  • SAP software
  • Grok (xAI)
  • FileMaker Pro
  • Sight Machine AI
  • Verisurf Metrology
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Pulse generators
  • Holographic interferometers
  • Shock testers
  • Vibration and shaker systems
  • Optical comparators
  • Calipers
  • Hydraulic lifts
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Impact hammers
  • Digital resistance meters
  • Digital multimeters
  • Digital voltmeters DVM
  • Continuity testers
  • Linear or mixed signal equipment
  • Optical gauges
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Eddy current probes
  • Height gauges
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Overhead cranes
  • Frequency meters
  • Hipot testers
  • Plug gauges
  • Laser thickness gauges
  • Ductility testers
  • Function generators
  • Environmental chambers
  • Sorting machines
  • Depth gauges
  • Pin gauges
  • Compression testers
  • Impact toughness testers
  • Strain gauges
  • Sampling oscilloscopes
  • Thread gauges
  • Logic test systems
  • Resonance acceleration instruments
  • Magnetic particle flaw detectors
  • Conductivity meters
  • Accelerometers
  • Shear testers
  • In-circuit testers
  • Beta gauges
  • Personal computers
  • Fatigue testers
  • Resistance meters
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Multimeters
  • Micrometers
  • Metallurgical microscopes
  • Force transducers
  • Viscometers
  • Pi tapes
  • Return loss calibrator RLC passive component testers
  • Color spectrometers
  • Forklifts
  • Digital resistance thermometers
  • Calorimetric leak testers
  • Hardness testers
  • Bubble leak testers
  • Direct current DC power testers
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Verisurf 3Dgage
  • Power meters
  • Frequency counters
  • Gloss meters
  • Resistivity meters
  • Signal generators
  • Capacitive acceleration instruments
  • Verisurf CMM Master
  • Backplane testers
  • Coordinate measuring machines CMM
  • Ammeters
  • Verisurf Master3DGage
  • Radiographic flaw detectors
  • Plotters
  • Industrial bench scales
  • Bit error rate testers BERT
  • Penetrant flaw detectors
  • Moisture meters

Alternative Job Titles