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Automation Risk Analysis

Will “Scale Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Scale Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Scale Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • ABB AI Robotics
  • Apache Pig
  • Cybermetrics GAGETrak
  • Inspection marking systems
  • Kimi (Moonshot AI)
  • Skype
  • The MathWorks MATLAB
  • SAP software
  • Selenium
  • Minitab
  • Extensible markup language XML
  • R
  • Microsoft Access
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Sight Machine AI
  • Label inspection systems
  • Microsoft SharePoint
  • Database software
  • Nova (Amazon)
  • Cognex Vision AI
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • IBM Notes
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Microsoft Outlook
  • DeepSeek
  • Data analysis software
  • Apache Hive
  • Mastercam Design
  • Autodesk AutoCAD
  • Microsoft Excel
  • Atlassian JIRA
  • Tolerance analysis software
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Microsoft PowerPoint
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Medical condition coding software
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Microsoft Visio
  • Data entry software
  • Computer assisted design software
  • FileMaker Pro
  • Structured query language SQL
  • Mastercam computer-aided design and manufacturing software
  • Magnetic particle flaw detectors
  • Industrial bench scales
  • Hydraulic lifts
  • Digital multimeters
  • Thread gauges
  • Resonance acceleration instruments
  • Calorimetric leak testers
  • Compression testers
  • Ductility testers
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Hipot testers
  • Impact hammers
  • Calipers
  • Signal generators
  • Creep and stress relaxation testers
  • Moisture meters
  • Pin gauges
  • Impact toughness testers
  • Digital voltmeters DVM
  • Frequency counters
  • Optical comparators
  • Vibration and shaker systems
  • Shear testers
  • Viscometers
  • Continuity testers
  • Frequency meters
  • Verisurf Master3DGage
  • Accelerometers
  • Null-balance acceleration instruments
  • Height gauges
  • Hydraulic pumps
  • Metallurgical microscopes
  • Holographic interferometers
  • Radiographic flaw detectors
  • Color spectrometers
  • Ammeters
  • Capacitive acceleration instruments
  • Digital resistance thermometers
  • Sampling oscilloscopes
  • Return loss calibrator RLC passive component testers
  • Bit error rate testers BERT
  • Eddy current probes
  • Depth gauges
  • Manufacturing defect analyzers MDA
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Digital resistance meters
  • Gloss meters
  • In-circuit testers
  • Backplane testers
  • Shock testers
  • Strain gauges
  • Eddy current flaw detectors
  • Overhead cranes
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Sorting machines
  • Verisurf 3Dgage
  • Plotters
  • Forklifts
  • Hardness testers
  • Pi tapes
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Resistance meters
  • Function generators
  • Penetrant flaw detectors
  • Personal computers
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Logic test systems
  • Multimeters
  • Tensile testers
  • Bubble leak testers
  • Optical gauges
  • Resistivity meters
  • Mass flow leak testers
  • Plug gauges
  • Utrasonic flaw detectors
  • Beta gauges
  • Environmental chambers
  • Fatigue testers
  • Power meters
  • Force transducers
  • Micrometers

Alternative Job Titles