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Automation Risk Analysis

Will “Quality Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Quality Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Quality Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

Technologies & Software

  • Qwen (Alibaba)
  • Apache Hive
  • Sight Machine AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Verisurf Metrology
  • Computer-aided inspection software
  • Design of experiments DOE software
  • ABB AI Robotics
  • Data entry software
  • Microsoft Office software
  • Structured query language SQL
  • Selenium
  • Skype
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Computer assisted design software
  • Minitab
  • Inspection marking systems
  • Claude (Anthropic)
  • FileMaker Pro
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • Atlassian JIRA
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Coordinate measuring machine software
  • Microsoft SharePoint
  • Microsoft Access
  • Apache Pig
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • SAP software
  • Siemens Industrial AI
  • Microsoft Word
  • Rockwell Automation AI
  • Microsoft Visio
  • R
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • DeepSeek
  • Data analysis software
  • Label inspection systems
  • IBM Lotus Notes
  • Nova (Amazon)
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Database software
  • Microsoft Outlook
  • Mastercam Design
  • Llama (Meta)
  • Microsoft PowerPoint
  • IBM Notes
  • Dassault Systemes CATIA
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Piezoelectric acceleration instruments
  • Printed circuit board PCB testers
  • In-circuit testers
  • Resistivity meters
  • Sorting machines
  • Frequency counters
  • Environmental chambers
  • Eddy current probes
  • Micrometers
  • Optical comparators
  • Tensile testers
  • Sampling oscilloscopes
  • Creep and stress relaxation testers
  • Capacitive acceleration instruments
  • Optical gauges
  • Beta gauges
  • Null-balance acceleration instruments
  • Multimeters
  • Impact hammers
  • Power meters
  • Magnetic induction acceleration instruments
  • Height gauges
  • Viscometers
  • Shear testers
  • Resistance meters
  • Bubble leak testers
  • Digital multimeters
  • Digital resistance meters
  • Logic test systems
  • Pin gauges
  • Color spectrometers
  • Plug gauges
  • Gloss meters
  • Verisurf CMM Master
  • Conductivity meters
  • Impact toughness testers
  • Manufacturing defect analyzers MDA
  • Shock testers
  • Ammeters
  • Verisurf 3Dgage
  • Hydraulic lifts
  • Signal generators
  • Bit error rate testers BERT
  • Fatigue testers
  • Forklifts
  • Personal computers
  • Ductility testers
  • Mass flow leak testers
  • Force transducers
  • Hipot testers
  • Laser thickness gauges
  • Direct current DC power testers
  • Overhead cranes
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Measuring microscopes
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Calipers
  • Radiographic flaw detectors
  • Coordinate measuring machines CMM
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Frequency meters
  • Digital resistance thermometers
  • Industrial bench scales
  • Continuity testers
  • Digital voltmeters DVM
  • Strain gauges
  • Pi tapes
  • Function generators
  • Accelerometers
  • Calorimetric leak testers
  • Moisture meters
  • Plotters
  • Compression testers
  • Laser shearography flaw detectors
  • Vibration and shaker systems
  • Utrasonic flaw detectors
  • Backplane testers
  • Hardness testers
  • Thread gauges
  • Hydraulic pumps
  • Eddy current flaw detectors
  • Penetrant flaw detectors
  • Depth gauges

Alternative Job Titles