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Automation Risk Analysis

Will “Hypoid Gear Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hypoid Gear Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hypoid Gear Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Collect or select samples for testing or for use as models.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • Database software
  • Autodesk AutoCAD
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • Cognex Vision AI
  • Computer assisted design software
  • Verisurf Metrology
  • Label inspection systems
  • Extensible markup language XML
  • Skype
  • Minitab
  • SAP software
  • Microsoft SharePoint
  • Structured query language SQL
  • Microsoft Office software
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Nova (Amazon)
  • Rockwell Automation AI
  • Gemini (Google)
  • Apache Pig
  • Computer-aided inspection software
  • Microsoft Word
  • FileMaker Pro
  • Grok (xAI)
  • Data entry software
  • Medical condition coding software
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • Data analysis software
  • R
  • Inspection marking systems
  • IBM Notes
  • Microsoft Excel
  • Microsoft Outlook
  • Apache Hive
  • DeepSeek
  • Microsoft Access
  • IBM Lotus Notes
  • Selenium
  • Sight Machine AI
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Microsoft Visio
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Plotters
  • Pi tapes
  • In-circuit testers
  • Continuity testers
  • Digital multimeters
  • Thread gauges
  • Capacitive acceleration instruments
  • Resonance acceleration instruments
  • Pin gauges
  • Moisture meters
  • Vibration and shaker systems
  • Frequency counters
  • Mass flow leak testers
  • Penetrant flaw detectors
  • Direct current DC power testers
  • Verisurf CMM Master
  • Force transducers
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Strain gauges
  • Environmental chambers
  • Shear testers
  • Magnetic particle flaw detectors
  • Optical comparators
  • Hardness testers
  • Forklifts
  • Metallurgical microscopes
  • Coordinate measuring machines CMM
  • Impact hammers
  • Linear or mixed signal equipment
  • Height gauges
  • Frequency meters
  • Sampling oscilloscopes
  • Eddy current flaw detectors
  • Calorimetric leak testers
  • Hydraulic pumps
  • Logic test systems
  • Return loss calibrator RLC passive component testers
  • Verisurf 3Dgage
  • Conductivity meters
  • Micrometers
  • Magnetic induction acceleration instruments
  • Measuring microscopes
  • Viscometers
  • Depth gauges
  • Holographic interferometers
  • Resistance meters
  • Digital resistance thermometers
  • Eddy current probes
  • Tensile testers
  • Digital resistance meters
  • Gloss meters
  • Creep and stress relaxation testers
  • Shock testers
  • Resistivity meters
  • Laser thickness gauges
  • Null-balance acceleration instruments
  • Fatigue testers
  • Radiographic flaw detectors
  • Optical gauges
  • Piezoelectric acceleration instruments
  • Accelerometers
  • Hipot testers
  • Color spectrometers
  • Industrial bench scales
  • Hydraulic lifts
  • Ammeters
  • Personal computers
  • Beta gauges
  • Pulse generators
  • Sorting machines
  • Plug gauges
  • Utrasonic flaw detectors
  • Signal generators
  • Backplane testers
  • Compression testers
  • Printed circuit board PCB testers
  • Laser shearography flaw detectors
  • Ductility testers
  • Impact toughness testers
  • Power meters
  • Calipers
  • Bubble leak testers
  • Overhead cranes
  • Digital voltmeters DVM
  • Verisurf Master3DGage
  • Function generators
  • Bit error rate testers BERT

Alternative Job Titles