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Automation Risk Analysis

Will “Level Vial Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Level Vial Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Level Vial Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Inspection marking systems
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Sight Machine AI
  • ABB AI Robotics
  • Microsoft Excel
  • Microsoft PowerPoint
  • Apache Pig
  • Data analysis software
  • SAP software
  • FileMaker Pro
  • Microsoft Access
  • Microsoft Visio
  • Extensible markup language XML
  • Microsoft Word
  • Computer assisted design software
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Database software
  • Tolerance analysis software
  • Computer-aided inspection software
  • DeepSeek
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Skype
  • Medical condition coding software
  • Mastercam Design
  • Minitab
  • Qwen (Alibaba)
  • Verisurf Metrology
  • IBM Lotus Notes
  • Statistical process control SPC data collection devices
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Microsoft Office software
  • Selenium
  • The MathWorks MATLAB
  • Cognex Vision AI
  • R
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Llama (Meta)
  • Grok (xAI)
  • IBM Notes
  • Label inspection systems
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Microsoft SharePoint
  • Data entry software
  • Apache Hive
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Hydraulic lifts
  • Hipot testers
  • Fatigue testers
  • Color spectrometers
  • Environmental chambers
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Pi tapes
  • Linear or mixed signal equipment
  • Strain gauges
  • Laser thickness gauges
  • Vibration and shaker systems
  • Impact toughness testers
  • Micrometers
  • Frequency meters
  • Shock testers
  • Mass flow leak testers
  • Pin gauges
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Digital multimeters
  • Calipers
  • Depth gauges
  • Bubble leak testers
  • Conductivity meters
  • Logic test systems
  • In-circuit testers
  • Forklifts
  • Utrasonic flaw detectors
  • Gloss meters
  • Creep and stress relaxation testers
  • Plotters
  • Null-balance acceleration instruments
  • Ductility testers
  • Moisture meters
  • Accelerometers
  • Beta gauges
  • Verisurf 3Dgage
  • Thread gauges
  • Height gauges
  • Magnetic induction acceleration instruments
  • Plug gauges
  • Coordinate measuring machines CMM
  • Eddy current probes
  • Penetrant flaw detectors
  • Function generators
  • Optical gauges
  • Impact hammers
  • Viscometers
  • Industrial bench scales
  • Verisurf CMM Master
  • Magnetic particle flaw detectors
  • Ammeters
  • Metallurgical microscopes
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Calorimetric leak testers
  • Tensile testers
  • Hardness testers
  • Holographic interferometers
  • Optical comparators
  • Digital resistance thermometers
  • Signal generators
  • Overhead cranes
  • Verisurf Master3DGage
  • Continuity testers
  • Radiographic flaw detectors
  • Eddy current flaw detectors
  • Digital resistance meters
  • Personal computers
  • Resistance meters
  • Pulse generators
  • Backplane testers
  • Resonance acceleration instruments
  • Sorting machines
  • Direct current DC power testers
  • Power meters
  • Shear testers
  • Multimeters
  • Resistivity meters
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Digital voltmeters DVM
  • Compression testers
  • Frequency counters
  • Force transducers

Alternative Job Titles