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Automation Risk Analysis

Will “Battery Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Battery Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Battery Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Siemens Industrial AI
  • Medical condition coding software
  • Llama (Meta)
  • Extensible markup language XML
  • Apache Hive
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Microsoft Word
  • Selenium
  • Autodesk AutoCAD
  • SAP software
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Mastercam Design
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • Computer-aided inspection software
  • Data analysis software
  • Mistral (Mistral AI)
  • DeepSeek
  • R
  • Grok (xAI)
  • Microsoft Outlook
  • Inspection marking systems
  • Microsoft Excel
  • Minitab
  • Data entry software
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Computer assisted design software
  • Rockwell Automation AI
  • Skype
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Nova (Amazon)
  • Apache Pig
  • Tolerance analysis software
  • Microsoft Office software
  • Microsoft Access
  • Verisurf Metrology
  • IBM Lotus Notes
  • ABB AI Robotics
  • Gemini (Google)
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Eddy current flaw detectors
  • Multimeters
  • Plug gauges
  • Impact toughness testers
  • Verisurf 3Dgage
  • Holographic interferometers
  • Radiographic flaw detectors
  • Impact hammers
  • Height gauges
  • Signal generators
  • Creep and stress relaxation testers
  • Verisurf CMM Master
  • Pi tapes
  • Metallurgical microscopes
  • Industrial bench scales
  • Depth gauges
  • Hardness testers
  • Tensile testers
  • Penetrant flaw detectors
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Pin gauges
  • Piezoelectric acceleration instruments
  • Micrometers
  • Calorimetric leak testers
  • Bit error rate testers BERT
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Frequency counters
  • Magnetic particle flaw detectors
  • Gloss meters
  • Mass flow leak testers
  • Digital voltmeters DVM
  • In-circuit testers
  • Hipot testers
  • Direct current DC power testers
  • Pulse generators
  • Beta gauges
  • Hydraulic lifts
  • Shear testers
  • Shock testers
  • Optical gauges
  • Utrasonic flaw detectors
  • Laser thickness gauges
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Power meters
  • Sampling oscilloscopes
  • Compression testers
  • Thread gauges
  • Viscometers
  • Ductility testers
  • Function generators
  • Resistivity meters
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Optical comparators
  • Bubble leak testers
  • Accelerometers
  • Calipers
  • Fatigue testers
  • Plotters
  • Color spectrometers
  • Environmental chambers
  • Continuity testers
  • Forklifts
  • Digital multimeters
  • Resistance meters
  • Verisurf Master3DGage
  • Ammeters
  • Frequency meters
  • Overhead cranes
  • Eddy current probes
  • Moisture meters
  • Backplane testers
  • Hydraulic pumps
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Personal computers
  • Force transducers
  • Digital resistance thermometers
  • Sorting machines
  • Resonance acceleration instruments
  • Vibration and shaker systems

Alternative Job Titles