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Automation Risk Analysis

Will “Battery Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Battery Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Battery Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • The MathWorks MATLAB
  • Data entry software
  • Verisurf Metrology
  • Extensible markup language XML
  • Database software
  • Grok (xAI)
  • Tolerance analysis software
  • Mastercam Design
  • Label inspection systems
  • Microsoft Word
  • Computer-aided inspection software
  • Medical condition coding software
  • Microsoft SharePoint
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Qwen (Alibaba)
  • Microsoft Office software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Nova (Amazon)
  • Design of experiments DOE software
  • Selenium
  • Siemens Industrial AI
  • R
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • SAP software
  • Dassault Systemes SolidWorks
  • ChatGPT (OpenAI)
  • IBM Notes
  • Atlassian JIRA
  • Apache Pig
  • Microsoft Outlook
  • Data analysis software
  • Microsoft PowerPoint
  • Microsoft Visio
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Structured query language SQL
  • Cognex Vision AI
  • Inspection marking systems
  • Gemini (Google)
  • Minitab
  • Llama (Meta)
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • DeepSeek
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Apache Hive
  • Skype
  • Microsoft Excel
  • ABB AI Robotics
  • Backplane testers
  • Digital resistance thermometers
  • Frequency counters
  • Color spectrometers
  • Verisurf CMM Master
  • Accelerometers
  • Null-balance acceleration instruments
  • Resistivity meters
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Shear testers
  • Printed circuit board PCB testers
  • Eddy current probes
  • Tensile testers
  • Digital multimeters
  • Continuity testers
  • Calorimetric leak testers
  • Pin gauges
  • Digital resistance meters
  • Plotters
  • Resonance acceleration instruments
  • Shock testers
  • Sorting machines
  • Utrasonic flaw detectors
  • Height gauges
  • Moisture meters
  • Strain gauges
  • Mass flow leak testers
  • Conductivity meters
  • Holographic interferometers
  • Compression testers
  • Radiographic flaw detectors
  • Magnetic induction acceleration instruments
  • Function generators
  • Linear or mixed signal equipment
  • Sampling oscilloscopes
  • Logic test systems
  • Eddy current flaw detectors
  • Frequency meters
  • Laser thickness gauges
  • Pi tapes
  • Micrometers
  • Bubble leak testers
  • Impact toughness testers
  • Fatigue testers
  • Power meters
  • Hipot testers
  • Return loss calibrator RLC passive component testers
  • Depth gauges
  • Optical gauges
  • Thread gauges
  • Laser shearography flaw detectors
  • Forklifts
  • Measuring microscopes
  • Multimeters
  • Plug gauges
  • Signal generators
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Gloss meters
  • Calipers
  • Impact hammers
  • Manufacturing defect analyzers MDA
  • Digital voltmeters DVM
  • Personal computers
  • Magnetic particle flaw detectors
  • Hardness testers
  • Coordinate measuring machines CMM
  • Beta gauges
  • Optical comparators
  • Resistance meters
  • In-circuit testers
  • Pulse generators
  • Verisurf Master3DGage
  • Vibration and shaker systems
  • Hydraulic pumps
  • Verisurf 3Dgage
  • Piezoelectric acceleration instruments
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Ammeters
  • Industrial bench scales
  • Viscometers
  • Ductility testers
  • Hydraulic lifts
  • Environmental chambers
  • Force transducers
  • Overhead cranes

Alternative Job Titles