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Automation Risk Analysis

Will “Battery Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Battery Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Battery Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Data entry software
  • The MathWorks MATLAB
  • Database software
  • Selenium
  • FileMaker Pro
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • IBM Lotus Notes
  • Computer-aided inspection software
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • Llama (Meta)
  • Data analysis software
  • Label inspection systems
  • Sight Machine AI
  • Apache Pig
  • Verisurf Metrology
  • Nova (Amazon)
  • Inspection marking systems
  • Microsoft Access
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Cognex Vision AI
  • Computer assisted design software
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • SAP software
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • DeepSeek
  • Rockwell Automation AI
  • Tolerance analysis software
  • Gemini (Google)
  • Claude (Anthropic)
  • Apache Hive
  • IBM Notes
  • Mastercam Design
  • Microsoft Visio
  • Qwen (Alibaba)
  • Minitab
  • ABB AI Robotics
  • Microsoft Word
  • R
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • Medical condition coding software
  • Atlassian JIRA
  • Microsoft Excel
  • Thread gauges
  • Digital multimeters
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Fatigue testers
  • Ammeters
  • Power meters
  • Direct current DC power testers
  • Frequency counters
  • Logic test systems
  • Creep and stress relaxation testers
  • Pin gauges
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Function generators
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Gloss meters
  • Optical comparators
  • Viscometers
  • Force transducers
  • Penetrant flaw detectors
  • Conductivity meters
  • Holographic interferometers
  • Coordinate measuring machines CMM
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Signal generators
  • Impact hammers
  • Moisture meters
  • Frequency meters
  • Plotters
  • Personal computers
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Continuity testers
  • Laser thickness gauges
  • Impact toughness testers
  • Forklifts
  • Verisurf CMM Master
  • Tensile testers
  • Bit error rate testers BERT
  • Height gauges
  • In-circuit testers
  • Hardness testers
  • Industrial bench scales
  • Measuring microscopes
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Shock testers
  • Pi tapes
  • Calipers
  • Magnetic particle flaw detectors
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Color spectrometers
  • Resistance meters
  • Utrasonic flaw detectors
  • Pulse generators
  • Mass flow leak testers
  • Verisurf 3Dgage
  • Accelerometers
  • Backplane testers
  • Hydraulic pumps
  • Ductility testers
  • Eddy current flaw detectors
  • Eddy current probes
  • Calorimetric leak testers
  • Resistivity meters
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Vibration and shaker systems
  • Optical gauges
  • Radiographic flaw detectors
  • Sorting machines
  • Linear or mixed signal equipment
  • Digital resistance meters
  • Shear testers
  • Beta gauges
  • Micrometers
  • Plug gauges
  • Environmental chambers
  • Digital resistance thermometers
  • Bubble leak testers
  • Depth gauges
  • Hipot testers
  • Overhead cranes

Alternative Job Titles