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Automation Risk Analysis

Will “Maintenance Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Maintenance Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Maintenance Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

Technologies & Software

  • Database software
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Grok (xAI)
  • Qwen (Alibaba)
  • Microsoft Access
  • IBM Notes
  • Label inspection systems
  • Extensible markup language XML
  • Inspection marking systems
  • Autodesk AutoCAD
  • Skype
  • Data analysis software
  • Atlassian JIRA
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • Verisurf Metrology
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Siemens Industrial AI
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Minitab
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Microsoft Excel
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • DeepSeek
  • R
  • Apache Hive
  • Computer-aided inspection software
  • ABB AI Robotics
  • Rockwell Automation AI
  • Tolerance analysis software
  • Data entry software
  • Gemini (Google)
  • Design of experiments DOE software
  • Microsoft Visio
  • Structured query language SQL
  • Microsoft Outlook
  • IBM Lotus Notes
  • Claude (Anthropic)
  • Selenium
  • Mastercam Design
  • Microsoft Word
  • Medical condition coding software
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Kimi (Moonshot AI)
  • SAP software
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Eddy current flaw detectors
  • Force transducers
  • Environmental chambers
  • Printed circuit board PCB testers
  • Backplane testers
  • In-circuit testers
  • Optical comparators
  • Moisture meters
  • Industrial bench scales
  • Radiographic flaw detectors
  • Accelerometers
  • Resistivity meters
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Logic test systems
  • Depth gauges
  • Power meters
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Laser thickness gauges
  • Holographic interferometers
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Bit error rate testers BERT
  • Strain gauges
  • Penetrant flaw detectors
  • Hardness testers
  • Laser shearography flaw detectors
  • Plotters
  • Verisurf Master3DGage
  • Impact toughness testers
  • Resonance acceleration instruments
  • Bubble leak testers
  • Plug gauges
  • Direct current DC power testers
  • Function generators
  • Linear or mixed signal equipment
  • Pin gauges
  • Resistance meters
  • Micrometers
  • Coordinate measuring machines CMM
  • Beta gauges
  • Signal generators
  • Verisurf CMM Master
  • Pi tapes
  • Calipers
  • Fatigue testers
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Eddy current probes
  • Shock testers
  • Digital resistance meters
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Color spectrometers
  • Overhead cranes
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Multimeters
  • Piezoelectric acceleration instruments
  • Shear testers
  • Magnetic induction acceleration instruments
  • Hipot testers
  • Conductivity meters
  • Personal computers
  • Thread gauges
  • Utrasonic flaw detectors
  • Hydraulic lifts
  • Frequency meters
  • Frequency counters
  • Ammeters
  • Ductility testers
  • Optical gauges
  • Capacitive acceleration instruments
  • Pulse generators
  • Tensile testers
  • Mass flow leak testers
  • Forklifts
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Sorting machines
  • Hydraulic pumps
  • Viscometers
  • Compression testers
  • Measuring microscopes
  • Height gauges
  • Impact hammers
  • Digital multimeters

Alternative Job Titles