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Automation Risk Analysis

Will “Maintenance Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Maintenance Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Maintenance Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Nova (Amazon)
  • Skype
  • Rockwell Automation AI
  • Microsoft Office software
  • Grok (xAI)
  • IBM Lotus Notes
  • Gemini (Google)
  • Structured query language SQL
  • The MathWorks MATLAB
  • Apache Hive
  • Cognex Vision AI
  • Apache Pig
  • Microsoft Access
  • Kimi (Moonshot AI)
  • Data analysis software
  • Coordinate measuring machine software
  • Verisurf Metrology
  • FileMaker Pro
  • Microsoft Excel
  • Microsoft Outlook
  • Microsoft Word
  • Qwen (Alibaba)
  • Llama (Meta)
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • IBM Notes
  • Minitab
  • ChatGPT (OpenAI)
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • ABB AI Robotics
  • Database software
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • DeepSeek
  • Autodesk AutoCAD
  • SAP software
  • Design of experiments DOE software
  • Computer-aided inspection software
  • Inspection marking systems
  • Microsoft Visio
  • Medical condition coding software
  • Sight Machine AI
  • Data entry software
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Mastercam Design
  • Microsoft SharePoint
  • Tolerance analysis software
  • R
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Pi tapes
  • Optical comparators
  • Creep and stress relaxation testers
  • Radiographic flaw detectors
  • Eddy current probes
  • Sampling oscilloscopes
  • Ammeters
  • Magnetic induction acceleration instruments
  • Strain gauges
  • Forklifts
  • Viscometers
  • Resonance acceleration instruments
  • Eddy current flaw detectors
  • Digital resistance meters
  • Frequency meters
  • Null-balance acceleration instruments
  • Continuity testers
  • Depth gauges
  • Personal computers
  • Magnetic particle flaw detectors
  • Height gauges
  • Digital resistance thermometers
  • Hipot testers
  • Hydraulic pumps
  • Color spectrometers
  • Function generators
  • Accelerometers
  • Verisurf 3Dgage
  • Ductility testers
  • Resistance meters
  • Fatigue testers
  • Industrial bench scales
  • Gloss meters
  • Return loss calibrator RLC passive component testers
  • Vibration and shaker systems
  • Hardness testers
  • Laser shearography flaw detectors
  • Frequency counters
  • Verisurf CMM Master
  • Resistivity meters
  • Bubble leak testers
  • Power meters
  • Mass flow leak testers
  • Thread gauges
  • Calipers
  • Digital multimeters
  • Plotters
  • Metallurgical microscopes
  • Shear testers
  • Micrometers
  • Tensile testers
  • Pulse generators
  • Optical gauges
  • Utrasonic flaw detectors
  • In-circuit testers
  • Verisurf Master3DGage
  • Holographic interferometers
  • Sorting machines
  • Measuring microscopes
  • Impact hammers
  • Bit error rate testers BERT
  • Plug gauges
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Impact toughness testers
  • Multimeters
  • Linear or mixed signal equipment
  • Calorimetric leak testers
  • Digital voltmeters DVM
  • Hydraulic lifts
  • Moisture meters
  • Environmental chambers
  • Conductivity meters
  • Printed circuit board PCB testers
  • Compression testers
  • Pin gauges
  • Backplane testers
  • Penetrant flaw detectors
  • Signal generators
  • Direct current DC power testers
  • Force transducers
  • Beta gauges
  • Logic test systems
  • Overhead cranes
  • Piezoelectric acceleration instruments
  • Capacitive acceleration instruments
  • Shock testers
  • Coordinate measuring machines CMM

Alternative Job Titles