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Automation Risk Analysis

Will “Process Controller” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Process Controller” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Process Controller” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Statistical process control SPC data collection devices
  • Database software
  • Apache Pig
  • Atlassian JIRA
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Extensible markup language XML
  • Mastercam Design
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • FileMaker Pro
  • Llama (Meta)
  • Autodesk AutoCAD
  • IBM Notes
  • Microsoft Excel
  • Microsoft PowerPoint
  • R
  • Sight Machine AI
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Selenium
  • Claude (Anthropic)
  • Data entry software
  • Microsoft SharePoint
  • Skype
  • Microsoft Visio
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft Office software
  • Verisurf Metrology
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Apache Hive
  • Microsoft Access
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Siemens Industrial AI
  • Minitab
  • DeepSeek
  • Qwen (Alibaba)
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Microsoft Word
  • The MathWorks MATLAB
  • Computer-aided inspection software
  • Medical condition coding software
  • Dassault Systemes CATIA
  • SAP software
  • Grok (xAI)
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Microsoft Outlook
  • Cognex Vision AI
  • Design of experiments DOE software
  • Tolerance analysis software
  • Computer assisted design software
  • Hydraulic pumps
  • Sorting machines
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Viscometers
  • Optical gauges
  • Moisture meters
  • Verisurf CMM Master
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Height gauges
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Conductivity meters
  • Piezoelectric acceleration instruments
  • Metallurgical microscopes
  • Frequency meters
  • Force transducers
  • Direct current DC power testers
  • Accelerometers
  • Frequency counters
  • Vibration and shaker systems
  • Power meters
  • Fatigue testers
  • Logic test systems
  • Shock testers
  • Ductility testers
  • Hydraulic lifts
  • Verisurf 3Dgage
  • Thread gauges
  • Impact hammers
  • Continuity testers
  • Gloss meters
  • Impact toughness testers
  • Personal computers
  • Ammeters
  • Calipers
  • Color spectrometers
  • Digital voltmeters DVM
  • Pin gauges
  • Function generators
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Plug gauges
  • Pi tapes
  • Micrometers
  • Radiographic flaw detectors
  • Resistance meters
  • Backplane testers
  • Mass flow leak testers
  • Measuring microscopes
  • Laser thickness gauges
  • Pulse generators
  • Coordinate measuring machines CMM
  • Strain gauges
  • Eddy current probes
  • Signal generators
  • Verisurf Master3DGage
  • Forklifts
  • Digital resistance meters
  • Beta gauges
  • Depth gauges
  • In-circuit testers
  • Tensile testers
  • Overhead cranes
  • Laser shearography flaw detectors
  • Optical comparators
  • Multimeters
  • Hardness testers
  • Resistivity meters
  • Creep and stress relaxation testers
  • Digital multimeters
  • Environmental chambers
  • Utrasonic flaw detectors
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Holographic interferometers
  • Plotters
  • Shear testers
  • Capacitive acceleration instruments
  • Hipot testers
  • Bubble leak testers
  • Industrial bench scales
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers

Alternative Job Titles