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Automation Risk Analysis

Will “Process Controller” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Process Controller” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Process Controller” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

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  • Grok (xAI)
  • R
  • Microsoft Word
  • Database software
  • Cybermetrics GAGETrak
  • Data analysis software
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Label inspection systems
  • Verisurf Metrology
  • Llama (Meta)
  • Mastercam Design
  • Computer-aided inspection software
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • Qwen (Alibaba)
  • Structured query language SQL
  • ABB AI Robotics
  • Selenium
  • Statistical process control SPC data collection devices
  • Design of experiments DOE software
  • Atlassian JIRA
  • SAP software
  • DeepSeek
  • Data entry software
  • Apache Pig
  • Minitab
  • Computer assisted design software
  • IBM Lotus Notes
  • Claude (Anthropic)
  • Skype
  • Microsoft Access
  • Microsoft Visio
  • Nova (Amazon)
  • FileMaker Pro
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Rockwell Automation AI
  • Inspection marking systems
  • Apache Hive
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Siemens Industrial AI
  • Sight Machine AI
  • Tolerance analysis software
  • Hydraulic lifts
  • Depth gauges
  • Optical gauges
  • Force transducers
  • Impact hammers
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Backplane testers
  • Verisurf Master3DGage
  • Measuring microscopes
  • Multimeters
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Digital multimeters
  • Hardness testers
  • Impact toughness testers
  • Calipers
  • Linear or mixed signal equipment
  • Shear testers
  • Penetrant flaw detectors
  • Bubble leak testers
  • Function generators
  • Ductility testers
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Calorimetric leak testers
  • Eddy current probes
  • Resonance acceleration instruments
  • Height gauges
  • Gloss meters
  • Sampling oscilloscopes
  • Radiographic flaw detectors
  • Pulse generators
  • Direct current DC power testers
  • Coordinate measuring machines CMM
  • Hipot testers
  • Eddy current flaw detectors
  • Logic test systems
  • Printed circuit board PCB testers
  • Personal computers
  • In-circuit testers
  • Digital resistance thermometers
  • Compression testers
  • Accelerometers
  • Mass flow leak testers
  • Digital voltmeters DVM
  • Digital resistance meters
  • Resistivity meters
  • Verisurf CMM Master
  • Magnetic particle flaw detectors
  • Sorting machines
  • Conductivity meters
  • Beta gauges
  • Forklifts
  • Power meters
  • Optical comparators
  • Moisture meters
  • Industrial bench scales
  • Pin gauges
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Capacitive acceleration instruments
  • Frequency counters
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Thread gauges
  • Creep and stress relaxation testers
  • Signal generators
  • Overhead cranes
  • Strain gauges
  • Vibration and shaker systems
  • Verisurf 3Dgage
  • Shock testers
  • Pi tapes
  • Plotters
  • Micrometers
  • Environmental chambers
  • Viscometers
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Laser thickness gauges
  • Resistance meters
  • Ammeters
  • Piezoelectric acceleration instruments
  • Color spectrometers
  • Tensile testers
  • Hydraulic pumps

Alternative Job Titles