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Automation Risk Analysis

Will “Carton Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Carton Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Carton Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Atlassian JIRA
  • DeepSeek
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  • Coordinate measuring machine software
  • Cognex Vision AI
  • Tolerance analysis software
  • Computer-aided inspection software
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Statistical process control SPC data collection devices
  • Microsoft Outlook
  • FileMaker Pro
  • Verisurf Metrology
  • ABB AI Robotics
  • Design of experiments DOE software
  • Qwen (Alibaba)
  • Sight Machine AI
  • Microsoft Access
  • Cybermetrics GAGETrak
  • Medical condition coding software
  • IBM Lotus Notes
  • Grok (xAI)
  • Claude (Anthropic)
  • Minitab
  • Microsoft SharePoint
  • Dassault Systemes CATIA
  • Microsoft Word
  • The MathWorks MATLAB
  • Microsoft Visio
  • SAP software
  • Apache Pig
  • R
  • Selenium
  • Apache Hive
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Data analysis software
  • Inspection marking systems
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Nova (Amazon)
  • Database software
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Mastercam computer-aided design and manufacturing software
  • Data entry software
  • Microsoft Excel
  • Label inspection systems
  • IBM Notes
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Computer assisted design software
  • Rockwell Automation AI
  • Microsoft Office software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Return loss calibrator RLC passive component testers
  • Bubble leak testers
  • Capacitive acceleration instruments
  • Personal computers
  • Power meters
  • Shear testers
  • Fatigue testers
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Laser thickness gauges
  • Utrasonic flaw detectors
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Digital voltmeters DVM
  • Penetrant flaw detectors
  • Sorting machines
  • Digital resistance thermometers
  • Color spectrometers
  • Environmental chambers
  • Holographic interferometers
  • Function generators
  • In-circuit testers
  • Mass flow leak testers
  • Printed circuit board PCB testers
  • Measuring microscopes
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Industrial bench scales
  • Viscometers
  • Pi tapes
  • Conductivity meters
  • Tensile testers
  • Metallurgical microscopes
  • Resistance meters
  • Signal generators
  • Coordinate measuring machines CMM
  • Pin gauges
  • Laser shearography flaw detectors
  • Ductility testers
  • Gloss meters
  • Moisture meters
  • Hardness testers
  • Backplane testers
  • Optical gauges
  • Shock testers
  • Continuity testers
  • Resistivity meters
  • Linear or mixed signal equipment
  • Calorimetric leak testers
  • Digital resistance meters
  • Height gauges
  • Frequency meters
  • Plotters
  • Frequency counters
  • Null-balance acceleration instruments
  • Plug gauges
  • Hipot testers
  • Micrometers
  • Beta gauges
  • Vibration and shaker systems
  • Calipers
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Multimeters
  • Impact hammers
  • Overhead cranes
  • Creep and stress relaxation testers
  • Compression testers
  • Depth gauges
  • Pulse generators
  • Hydraulic pumps
  • Eddy current flaw detectors
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Bit error rate testers BERT
  • Digital multimeters
  • Hydraulic lifts
  • Thread gauges
  • Strain gauges
  • Verisurf 3Dgage
  • Ammeters
  • Optical comparators
  • Impact toughness testers
  • Eddy current probes
  • Forklifts
  • Accelerometers
  • Sampling oscilloscopes
  • Radiographic flaw detectors

Alternative Job Titles