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Automation Risk Analysis

Will “Carton Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Carton Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Carton Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • DeepSeek
  • Skype
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  • Dassault Systemes CATIA
  • Microsoft Access
  • Llama (Meta)
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Data entry software
  • Autodesk AutoCAD
  • Database software
  • IBM Notes
  • Cognex Vision AI
  • Nova (Amazon)
  • Tolerance analysis software
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Design of experiments DOE software
  • FileMaker Pro
  • ABB AI Robotics
  • Medical condition coding software
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • Inspection marking systems
  • Computer-aided inspection software
  • Apache Pig
  • Label inspection systems
  • Extensible markup language XML
  • Minitab
  • Computer assisted design software
  • Qwen (Alibaba)
  • SAP software
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Microsoft Visio
  • Mastercam Design
  • IBM Lotus Notes
  • Microsoft Office software
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Claude (Anthropic)
  • Microsoft Outlook
  • Gemini (Google)
  • The MathWorks MATLAB
  • Data analysis software
  • Atlassian JIRA
  • Structured query language SQL
  • R
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Sight Machine AI
  • Statistical process control SPC data collection devices
  • Ductility testers
  • Eddy current flaw detectors
  • Magnetic induction acceleration instruments
  • Resistance meters
  • Digital voltmeters DVM
  • Color spectrometers
  • Verisurf 3Dgage
  • Eddy current probes
  • Shear testers
  • Radiographic flaw detectors
  • Optical comparators
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Laser shearography flaw detectors
  • Moisture meters
  • Multimeters
  • Strain gauges
  • Digital resistance thermometers
  • Digital resistance meters
  • Ammeters
  • Impact hammers
  • Compression testers
  • Holographic interferometers
  • Hydraulic lifts
  • Hipot testers
  • Vibration and shaker systems
  • Shock testers
  • Mass flow leak testers
  • Pulse generators
  • Micrometers
  • Personal computers
  • Return loss calibrator RLC passive component testers
  • Tensile testers
  • Frequency meters
  • Optical gauges
  • Signal generators
  • Printed circuit board PCB testers
  • Bubble leak testers
  • Digital multimeters
  • Forklifts
  • Thread gauges
  • Sorting machines
  • Gloss meters
  • Plotters
  • Power meters
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Accelerometers
  • Pi tapes
  • Utrasonic flaw detectors
  • Force transducers
  • Overhead cranes
  • Calorimetric leak testers
  • Viscometers
  • Backplane testers
  • Coordinate measuring machines CMM
  • Conductivity meters
  • Measuring microscopes
  • Continuity testers
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Direct current DC power testers
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Resonance acceleration instruments
  • Function generators
  • Frequency counters
  • Plug gauges
  • In-circuit testers
  • Linear or mixed signal equipment
  • Hardness testers
  • Environmental chambers
  • Fatigue testers
  • Calipers
  • Pin gauges
  • Metallurgical microscopes
  • Verisurf Master3DGage
  • Height gauges
  • Manufacturing defect analyzers MDA
  • Bit error rate testers BERT
  • Creep and stress relaxation testers
  • Depth gauges
  • Penetrant flaw detectors
  • Logic test systems
  • Laser thickness gauges
  • Verisurf CMM Master
  • Capacitive acceleration instruments

Alternative Job Titles