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Automation Risk Analysis

Will “Carton Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Carton Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Carton Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • Microsoft Office software
  • Coordinate measuring machine software
  • Data entry software
  • Mastercam Design
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • The MathWorks MATLAB
  • Data analysis software
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Word
  • Apache Pig
  • Claude (Anthropic)
  • Extensible markup language XML
  • Computer assisted design software
  • Microsoft PowerPoint
  • Verisurf Metrology
  • Structured query language SQL
  • Rockwell Automation AI
  • Minitab
  • Mistral (Mistral AI)
  • IBM Lotus Notes
  • ChatGPT (OpenAI)
  • DeepSeek
  • Autodesk AutoCAD
  • Microsoft Outlook
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Medical condition coding software
  • Design of experiments DOE software
  • Tolerance analysis software
  • Inspection marking systems
  • Apache Hive
  • Skype
  • Gemini (Google)
  • R
  • Nova (Amazon)
  • Database software
  • SAP software
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • IBM Notes
  • Microsoft Access
  • Computer-aided inspection software
  • Selenium
  • ABB AI Robotics
  • FileMaker Pro
  • Label inspection systems
  • Microsoft SharePoint
  • Sight Machine AI
  • Environmental chambers
  • Radiographic flaw detectors
  • Optical comparators
  • Linear or mixed signal equipment
  • Height gauges
  • Moisture meters
  • Piezoelectric acceleration instruments
  • Bubble leak testers
  • Metallurgical microscopes
  • Compression testers
  • Digital resistance meters
  • Measuring microscopes
  • Optical gauges
  • Sorting machines
  • Resonance acceleration instruments
  • Hydraulic pumps
  • Return loss calibrator RLC passive component testers
  • Personal computers
  • Shock testers
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Frequency meters
  • Fatigue testers
  • Plotters
  • Shear testers
  • Direct current DC power testers
  • Overhead cranes
  • Digital voltmeters DVM
  • Industrial bench scales
  • Calipers
  • Null-balance acceleration instruments
  • Impact toughness testers
  • Multimeters
  • Printed circuit board PCB testers
  • Function generators
  • Signal generators
  • Eddy current probes
  • Hipot testers
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Accelerometers
  • Strain gauges
  • Plug gauges
  • Hydraulic lifts
  • Verisurf CMM Master
  • Force transducers
  • Pi tapes
  • Frequency counters
  • Verisurf 3Dgage
  • Mass flow leak testers
  • Verisurf Master3DGage
  • Continuity testers
  • Creep and stress relaxation testers
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Digital resistance thermometers
  • Bit error rate testers BERT
  • Laser thickness gauges
  • Hardness testers
  • Impact hammers
  • Eddy current flaw detectors
  • Micrometers
  • Magnetic induction acceleration instruments
  • Tensile testers
  • Logic test systems
  • Calorimetric leak testers
  • Sampling oscilloscopes
  • Beta gauges
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • Penetrant flaw detectors
  • Power meters
  • Ductility testers
  • Depth gauges
  • Ammeters
  • Thread gauges
  • Backplane testers
  • Color spectrometers
  • Conductivity meters
  • Resistance meters
  • Viscometers
  • Pulse generators
  • Gloss meters
  • Utrasonic flaw detectors
  • Resistivity meters
  • Holographic interferometers
  • Digital multimeters
  • Forklifts

Alternative Job Titles