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Automation Risk Analysis

Will “Weigher Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weigher Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weigher Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Tolerance analysis software
  • Mastercam Design
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Extensible markup language XML
  • Data analysis software
  • Microsoft SharePoint
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Label inspection systems
  • Rockwell Automation AI
  • Microsoft Outlook
  • Computer assisted design software
  • The MathWorks MATLAB
  • Microsoft Office software
  • Design of experiments DOE software
  • Microsoft Access
  • Cognex Vision AI
  • Atlassian JIRA
  • Minitab
  • Siemens Industrial AI
  • SAP software
  • Selenium
  • Structured query language SQL
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Database software
  • Nova (Amazon)
  • Data entry software
  • Mistral (Mistral AI)
  • Sight Machine AI
  • DeepSeek
  • Llama (Meta)
  • ABB AI Robotics
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Word
  • Skype
  • Verisurf Metrology
  • Gemini (Google)
  • Computer-aided inspection software
  • Microsoft Excel
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Claude (Anthropic)
  • Autodesk AutoCAD
  • R
  • Inspection marking systems
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • Medical condition coding software
  • Apache Hive
  • Microsoft Visio
  • Qwen (Alibaba)
  • Accelerometers
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Measuring microscopes
  • Laser thickness gauges
  • Continuity testers
  • Optical comparators
  • Direct current DC power testers
  • Bubble leak testers
  • Forklifts
  • Verisurf 3Dgage
  • Color spectrometers
  • Radiographic flaw detectors
  • Logic test systems
  • Resistance meters
  • Sorting machines
  • Printed circuit board PCB testers
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Optical gauges
  • Pulse generators
  • Function generators
  • Magnetic induction acceleration instruments
  • Hipot testers
  • Plug gauges
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Impact toughness testers
  • Compression testers
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Vibration and shaker systems
  • Hydraulic pumps
  • Environmental chambers
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Linear or mixed signal equipment
  • Strain gauges
  • Digital resistance thermometers
  • Digital resistance meters
  • Signal generators
  • Frequency counters
  • Eddy current probes
  • Hardness testers
  • Creep and stress relaxation testers
  • Power meters
  • Ductility testers
  • Shear testers
  • Pin gauges
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Tensile testers
  • Micrometers
  • Depth gauges
  • Multimeters
  • Shock testers
  • In-circuit testers
  • Overhead cranes
  • Mass flow leak testers
  • Eddy current flaw detectors
  • Calipers
  • Verisurf CMM Master
  • Pi tapes
  • Moisture meters
  • Resistivity meters
  • Null-balance acceleration instruments
  • Gloss meters
  • Hydraulic lifts
  • Capacitive acceleration instruments
  • Personal computers
  • Viscometers
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Industrial bench scales
  • Beta gauges
  • Holographic interferometers
  • Conductivity meters
  • Backplane testers
  • Ammeters
  • Calorimetric leak testers
  • Height gauges
  • Impact hammers
  • Plotters
  • Thread gauges

Alternative Job Titles