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Automation Risk Analysis

Will “Weigher Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Weigher Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Weigher Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

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  • Data entry software
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  • Apache Pig
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • Minitab
  • R
  • Microsoft Office software
  • Structured query language SQL
  • Inspection marking systems
  • The MathWorks MATLAB
  • Data analysis software
  • Selenium
  • Medical condition coding software
  • ChatGPT (OpenAI)
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  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Microsoft Access
  • Microsoft Outlook
  • ABB AI Robotics
  • Design of experiments DOE software
  • Extensible markup language XML
  • Cognex Vision AI
  • Microsoft Visio
  • Computer-aided inspection software
  • Database software
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • IBM Lotus Notes
  • Digital multimeters
  • Utrasonic flaw detectors
  • Overhead cranes
  • Personal computers
  • Force transducers
  • Pin gauges
  • Beta gauges
  • Frequency counters
  • Accelerometers
  • Ammeters
  • Radiographic flaw detectors
  • Thread gauges
  • Shear testers
  • Digital resistance meters
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Tensile testers
  • Sorting machines
  • Viscometers
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Hydraulic pumps
  • Return loss calibrator RLC passive component testers
  • Eddy current probes
  • Holographic interferometers
  • Hydraulic lifts
  • Compression testers
  • Hardness testers
  • Plug gauges
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Mass flow leak testers
  • Measuring microscopes
  • Sampling oscilloscopes
  • Color spectrometers
  • Optical comparators
  • Gloss meters
  • Bit error rate testers BERT
  • Backplane testers
  • Laser shearography flaw detectors
  • Impact hammers
  • Forklifts
  • Resonance acceleration instruments
  • Impact toughness testers
  • Piezoelectric acceleration instruments
  • Calorimetric leak testers
  • Penetrant flaw detectors
  • Verisurf CMM Master
  • Plotters
  • Micrometers
  • Calipers
  • Capacitive acceleration instruments
  • Logic test systems
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Magnetic particle flaw detectors
  • Digital voltmeters DVM
  • Resistivity meters
  • Conductivity meters
  • Digital resistance thermometers
  • Null-balance acceleration instruments
  • Ductility testers
  • Pi tapes
  • In-circuit testers
  • Laser thickness gauges
  • Frequency meters
  • Vibration and shaker systems
  • Shock testers
  • Pulse generators
  • Metallurgical microscopes
  • Moisture meters
  • Power meters
  • Bubble leak testers
  • Verisurf 3Dgage
  • Continuity testers
  • Depth gauges
  • Multimeters
  • Strain gauges
  • Function generators
  • Optical gauges
  • Verisurf Master3DGage
  • Industrial bench scales
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Signal generators
  • Resistance meters
  • Environmental chambers

Alternative Job Titles