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Automation Risk Analysis

Will “Wire Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Wire Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Wire Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

Technologies & Software

  • Structured query language SQL
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  • Claude (Anthropic)
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Selenium
  • Sight Machine AI
  • Data analysis software
  • Cognex Vision AI
  • Verisurf Metrology
  • Computer assisted design software
  • Data entry software
  • Database software
  • Label inspection systems
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Siemens Industrial AI
  • Microsoft Visio
  • Microsoft Office software
  • R
  • Inspection marking systems
  • Apache Hive
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Microsoft Word
  • Design of experiments DOE software
  • IBM Lotus Notes
  • Nova (Amazon)
  • Grok (xAI)
  • Microsoft Excel
  • The MathWorks MATLAB
  • Llama (Meta)
  • IBM Notes
  • Extensible markup language XML
  • Microsoft SharePoint
  • ABB AI Robotics
  • Gemini (Google)
  • DeepSeek
  • Rockwell Automation AI
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Tolerance analysis software
  • Minitab
  • Skype
  • Microsoft PowerPoint
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • SAP software
  • Kimi (Moonshot AI)
  • Apache Pig
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Continuity testers
  • Measuring microscopes
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Multimeters
  • In-circuit testers
  • Impact hammers
  • Calorimetric leak testers
  • Tensile testers
  • Eddy current flaw detectors
  • Holographic interferometers
  • Accelerometers
  • Linear or mixed signal equipment
  • Hardness testers
  • Manufacturing defect analyzers MDA
  • Laser thickness gauges
  • Ductility testers
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Magnetic induction acceleration instruments
  • Height gauges
  • Ammeters
  • Coordinate measuring machines CMM
  • Environmental chambers
  • Verisurf CMM Master
  • Forklifts
  • Overhead cranes
  • Optical gauges
  • Pin gauges
  • Hydraulic lifts
  • Eddy current probes
  • Micrometers
  • Fatigue testers
  • Impact toughness testers
  • Frequency meters
  • Frequency counters
  • Vibration and shaker systems
  • Power meters
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Bit error rate testers BERT
  • Plug gauges
  • Viscometers
  • Logic test systems
  • Calipers
  • Null-balance acceleration instruments
  • Pulse generators
  • Optical comparators
  • Pi tapes
  • Resistivity meters
  • Digital voltmeters DVM
  • Resistance meters
  • Digital multimeters
  • Personal computers
  • Signal generators
  • Thread gauges
  • Metallurgical microscopes
  • Beta gauges
  • Plotters
  • Shock testers
  • Magnetic particle flaw detectors
  • Creep and stress relaxation testers
  • Strain gauges
  • Conductivity meters
  • Mass flow leak testers
  • Return loss calibrator RLC passive component testers
  • Digital resistance meters
  • Verisurf 3Dgage
  • Bubble leak testers
  • Sorting machines
  • Depth gauges
  • Force transducers
  • Utrasonic flaw detectors
  • Color spectrometers
  • Moisture meters
  • Sampling oscilloscopes
  • Digital resistance thermometers
  • Piezoelectric acceleration instruments
  • Backplane testers
  • Gloss meters
  • Hipot testers
  • Function generators
  • Penetrant flaw detectors
  • Radiographic flaw detectors
  • Shear testers
  • Compression testers

Alternative Job Titles