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Automation Risk Analysis

Will “Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Apache Pig
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Database software
  • Microsoft Office software
  • Atlassian JIRA
  • Tolerance analysis software
  • Data entry software
  • IBM Lotus Notes
  • SAP software
  • Structured query language SQL
  • Llama (Meta)
  • Computer-aided inspection software
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Cybermetrics GAGETrak
  • ChatGPT (OpenAI)
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • Skype
  • Claude (Anthropic)
  • Nova (Amazon)
  • ABB AI Robotics
  • Grok (xAI)
  • Data analysis software
  • Medical condition coding software
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Apache Hive
  • Extensible markup language XML
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • R
  • DeepSeek
  • Coordinate measuring machine software
  • Mastercam Design
  • Inspection marking systems
  • Sight Machine AI
  • Cognex Vision AI
  • Selenium
  • FileMaker Pro
  • Microsoft SharePoint
  • Rockwell Automation AI
  • Minitab
  • The MathWorks MATLAB
  • Microsoft Access
  • Computer assisted design software
  • Verisurf Metrology
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Microsoft Visio
  • Personal computers
  • Verisurf CMM Master
  • Backplane testers
  • Optical comparators
  • Conductivity meters
  • Plotters
  • Beta gauges
  • Utrasonic flaw detectors
  • Industrial bench scales
  • Resistance meters
  • Laser shearography flaw detectors
  • Resistivity meters
  • Digital resistance thermometers
  • Color spectrometers
  • Ammeters
  • Optical gauges
  • Eddy current probes
  • Multimeters
  • Hipot testers
  • Continuity testers
  • Creep and stress relaxation testers
  • Impact toughness testers
  • Plug gauges
  • Frequency counters
  • Signal generators
  • Strain gauges
  • Calipers
  • Sorting machines
  • Accelerometers
  • Radiographic flaw detectors
  • Tensile testers
  • Thread gauges
  • Hydraulic lifts
  • Ductility testers
  • Piezoelectric acceleration instruments
  • Moisture meters
  • Pulse generators
  • Shock testers
  • Verisurf 3Dgage
  • Printed circuit board PCB testers
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Penetrant flaw detectors
  • Mass flow leak testers
  • Compression testers
  • Magnetic particle flaw detectors
  • Logic test systems
  • Gloss meters
  • Measuring microscopes
  • Overhead cranes
  • Digital resistance meters
  • Vibration and shaker systems
  • Impact hammers
  • Force transducers
  • In-circuit testers
  • Hydraulic pumps
  • Verisurf Master3DGage
  • Height gauges
  • Pin gauges
  • Micrometers
  • Depth gauges
  • Power meters
  • Function generators
  • Sampling oscilloscopes
  • Resonance acceleration instruments
  • Viscometers
  • Digital multimeters
  • Calorimetric leak testers
  • Holographic interferometers
  • Bit error rate testers BERT
  • Bubble leak testers
  • Laser thickness gauges
  • Forklifts
  • Hardness testers
  • Digital voltmeters DVM
  • Environmental chambers
  • Null-balance acceleration instruments
  • Magnetic induction acceleration instruments
  • Shear testers
  • Fatigue testers
  • Frequency meters
  • Pi tapes
  • Direct current DC power testers
  • Capacitive acceleration instruments
  • Eddy current flaw detectors

Alternative Job Titles