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Automation Risk Analysis

Will “Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

Technologies & Software

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  • Llama (Meta)
  • Microsoft Excel
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Microsoft Access
  • Inspection marking systems
  • FileMaker Pro
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • R
  • Computer assisted design software
  • Medical condition coding software
  • Microsoft Office software
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • IBM Notes
  • Data analysis software
  • Dassault Systemes CATIA
  • Grok (xAI)
  • The MathWorks MATLAB
  • Rockwell Automation AI
  • Cybermetrics GAGETrak
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • SAP software
  • Data entry software
  • IBM Lotus Notes
  • Selenium
  • Computer-aided inspection software
  • Mastercam Design
  • Claude (Anthropic)
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Skype
  • Apache Hive
  • Sight Machine AI
  • DeepSeek
  • Label inspection systems
  • ABB AI Robotics
  • Minitab
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Structured query language SQL
  • Microsoft Visio
  • Conductivity meters
  • Optical comparators
  • Hydraulic pumps
  • Mass flow leak testers
  • Impact hammers
  • Bubble leak testers
  • Penetrant flaw detectors
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Manufacturing defect analyzers MDA
  • Hardness testers
  • Sorting machines
  • Laser thickness gauges
  • Plotters
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Strain gauges
  • Radiographic flaw detectors
  • Personal computers
  • Industrial bench scales
  • Measuring microscopes
  • Pulse generators
  • Resistivity meters
  • Ductility testers
  • Verisurf Master3DGage
  • Verisurf CMM Master
  • Force transducers
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Piezoelectric acceleration instruments
  • Compression testers
  • Vibration and shaker systems
  • Calorimetric leak testers
  • Color spectrometers
  • Accelerometers
  • Optical gauges
  • Plug gauges
  • Micrometers
  • Pi tapes
  • Eddy current probes
  • Environmental chambers
  • Digital multimeters
  • Forklifts
  • Fatigue testers
  • Coordinate measuring machines CMM
  • Digital voltmeters DVM
  • In-circuit testers
  • Linear or mixed signal equipment
  • Digital resistance meters
  • Beta gauges
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Capacitive acceleration instruments
  • Calipers
  • Viscometers
  • Hipot testers
  • Signal generators
  • Sampling oscilloscopes
  • Eddy current flaw detectors
  • Holographic interferometers
  • Pin gauges
  • Continuity testers
  • Height gauges
  • Utrasonic flaw detectors
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • Backplane testers
  • Tensile testers
  • Overhead cranes
  • Direct current DC power testers
  • Power meters
  • Function generators
  • Depth gauges
  • Resistance meters
  • Frequency meters
  • Shear testers
  • Metallurgical microscopes
  • Verisurf 3Dgage
  • Frequency counters
  • Moisture meters
  • Ammeters
  • Thread gauges
  • Gloss meters
  • Magnetic induction acceleration instruments
  • Resonance acceleration instruments
  • Multimeters
  • Creep and stress relaxation testers
  • Shock testers

Alternative Job Titles