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Automation Risk Analysis

Will “Roll Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

Technologies & Software

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  • Computer assisted design software
  • Rockwell Automation AI
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  • Inspection marking systems
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  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • SAP software
  • Data entry software
  • Label inspection systems
  • Coordinate measuring machine software
  • Skype
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  • Microsoft SharePoint
  • Microsoft Office software
  • Verisurf Metrology
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  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Design of experiments DOE software
  • Cognex Vision AI
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Microsoft PowerPoint
  • Computer-aided inspection software
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  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Data analysis software
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  • Microsoft Visio
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  • IBM Notes
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  • Database software
  • Tolerance analysis software
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  • Atlassian JIRA
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  • Conductivity meters
  • In-circuit testers
  • Micrometers
  • Color spectrometers
  • Optical comparators
  • Laser shearography flaw detectors
  • Shock testers
  • Overhead cranes
  • Impact toughness testers
  • Hydraulic lifts
  • Frequency counters
  • Holographic interferometers
  • Moisture meters
  • Magnetic induction acceleration instruments
  • Verisurf Master3DGage
  • Bubble leak testers
  • Fatigue testers
  • Hipot testers
  • Coordinate measuring machines CMM
  • Multimeters
  • Penetrant flaw detectors
  • Calorimetric leak testers
  • Resistivity meters
  • Digital multimeters
  • Piezoelectric acceleration instruments
  • Pi tapes
  • Creep and stress relaxation testers
  • Thread gauges
  • Utrasonic flaw detectors
  • Gloss meters
  • Manufacturing defect analyzers MDA
  • Ductility testers
  • Beta gauges
  • Resistance meters
  • Capacitive acceleration instruments
  • Force transducers
  • Eddy current probes
  • Impact hammers
  • Hardness testers
  • Pin gauges
  • Bit error rate testers BERT
  • Compression testers
  • Verisurf CMM Master
  • Frequency meters
  • Plug gauges
  • Continuity testers
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Calipers
  • Laser thickness gauges
  • Industrial bench scales
  • Radiographic flaw detectors
  • Null-balance acceleration instruments
  • Digital resistance thermometers
  • Optical gauges
  • Digital voltmeters DVM
  • Viscometers
  • Logic test systems
  • Pulse generators
  • Power meters
  • Height gauges
  • Mass flow leak testers
  • Strain gauges
  • Tensile testers
  • Verisurf 3Dgage
  • Metallurgical microscopes
  • Function generators
  • Sorting machines
  • Sampling oscilloscopes
  • Environmental chambers
  • Resonance acceleration instruments
  • Hydraulic pumps
  • Magnetic particle flaw detectors
  • Signal generators
  • Digital resistance meters
  • Plotters
  • Eddy current flaw detectors
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Accelerometers
  • Direct current DC power testers
  • Personal computers
  • Measuring microscopes
  • Ammeters
  • Forklifts
  • Shear testers
  • Backplane testers

Alternative Job Titles