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Automation Risk Analysis

Will “Forming Department End Finder” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Forming Department End Finder” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Forming Department End Finder” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

Technologies & Software

  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Data analysis software
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Microsoft Outlook
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Minitab
  • Selenium
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Design of experiments DOE software
  • FileMaker Pro
  • Medical condition coding software
  • Gemini (Google)
  • Microsoft PowerPoint
  • Database software
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Mastercam Design
  • Computer assisted design software
  • Microsoft Excel
  • IBM Lotus Notes
  • Nova (Amazon)
  • Coordinate measuring machine software
  • Inspection marking systems
  • Data entry software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Microsoft Word
  • Microsoft Office software
  • Apache Hive
  • Microsoft Visio
  • DeepSeek
  • Mistral (Mistral AI)
  • Apache Pig
  • Claude (Anthropic)
  • R
  • IBM Notes
  • Microsoft Access
  • Dassault Systemes CATIA
  • Tolerance analysis software
  • ABB AI Robotics
  • Grok (xAI)
  • Label inspection systems
  • Sight Machine AI
  • Verisurf Metrology
  • Extensible markup language XML
  • Computer-aided inspection software
  • Llama (Meta)
  • SAP software
  • Skype
  • Statistical process control SPC data collection devices
  • Rockwell Automation AI
  • Structured query language SQL
  • Printed circuit board PCB testers
  • Eddy current probes
  • Tensile testers
  • Multimeters
  • Fatigue testers
  • Pi tapes
  • Optical gauges
  • Optical comparators
  • Environmental chambers
  • Shock testers
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Power meters
  • Linear or mixed signal equipment
  • Magnetic particle flaw detectors
  • Force transducers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Conductivity meters
  • Metallurgical microscopes
  • Ductility testers
  • Industrial bench scales
  • Digital resistance thermometers
  • Viscometers
  • Beta gauges
  • Continuity testers
  • Frequency meters
  • Height gauges
  • Signal generators
  • Impact hammers
  • Pulse generators
  • Resistivity meters
  • Laser thickness gauges
  • Holographic interferometers
  • Capacitive acceleration instruments
  • Vibration and shaker systems
  • Personal computers
  • Backplane testers
  • Piezoelectric acceleration instruments
  • Micrometers
  • Moisture meters
  • Depth gauges
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Mass flow leak testers
  • Calipers
  • Utrasonic flaw detectors
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Ammeters
  • Gloss meters
  • Digital resistance meters
  • Digital voltmeters DVM
  • Color spectrometers
  • Direct current DC power testers
  • Plotters
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Digital multimeters
  • Overhead cranes
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Thread gauges
  • Resistance meters
  • Plug gauges
  • Penetrant flaw detectors
  • Strain gauges
  • Forklifts
  • In-circuit testers
  • Sorting machines
  • Frequency counters
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Hipot testers
  • Accelerometers
  • Function generators
  • Pin gauges
  • Hardness testers
  • Resonance acceleration instruments
  • Shear testers
  • Coordinate measuring machines CMM
  • Calorimetric leak testers
  • Radiographic flaw detectors
  • Hydraulic pumps
  • Bubble leak testers
  • Eddy current flaw detectors

Alternative Job Titles