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Automation Risk Analysis

Will “Roving Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roving Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roving Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • IBM Lotus Notes
  • Microsoft Office software
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Microsoft SharePoint
  • IBM Notes
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • FileMaker Pro
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Data analysis software
  • SAP software
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • Apache Pig
  • R
  • Minitab
  • Grok (xAI)
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Structured query language SQL
  • Coordinate measuring machine software
  • Inspection marking systems
  • Microsoft Outlook
  • Microsoft Word
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • DeepSeek
  • Gemini (Google)
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Nova (Amazon)
  • Database software
  • Verisurf Metrology
  • Siemens Industrial AI
  • Atlassian JIRA
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • ABB AI Robotics
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Tolerance analysis software
  • Computer assisted design software
  • Microsoft Excel
  • Data entry software
  • Qwen (Alibaba)
  • Microsoft Access
  • Mastercam Design
  • Skype
  • Selenium
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Design of experiments DOE software
  • Frequency counters
  • Viscometers
  • Bubble leak testers
  • Plug gauges
  • Force transducers
  • Capacitive acceleration instruments
  • Coordinate measuring machines CMM
  • Moisture meters
  • Bit error rate testers BERT
  • Optical gauges
  • Calipers
  • Eddy current probes
  • Function generators
  • Overhead cranes
  • Laser thickness gauges
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Hardness testers
  • Penetrant flaw detectors
  • Hydraulic pumps
  • Impact toughness testers
  • Depth gauges
  • Micrometers
  • Fatigue testers
  • Calorimetric leak testers
  • Digital resistance meters
  • Pin gauges
  • Thread gauges
  • Ductility testers
  • Industrial bench scales
  • Gloss meters
  • In-circuit testers
  • Utrasonic flaw detectors
  • Verisurf Master3DGage
  • Backplane testers
  • Forklifts
  • Personal computers
  • Shear testers
  • Multimeters
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Continuity testers
  • Resistivity meters
  • Creep and stress relaxation testers
  • Pi tapes
  • Vibration and shaker systems
  • Shock testers
  • Plotters
  • Sampling oscilloscopes
  • Eddy current flaw detectors
  • Height gauges
  • Logic test systems
  • Holographic interferometers
  • Metallurgical microscopes
  • Verisurf CMM Master
  • Mass flow leak testers
  • Ammeters
  • Measuring microscopes
  • Resistance meters
  • Beta gauges
  • Optical comparators
  • Sorting machines
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Color spectrometers
  • Accelerometers
  • Digital resistance thermometers
  • Hipot testers
  • Impact hammers
  • Laser shearography flaw detectors
  • Digital voltmeters DVM
  • Printed circuit board PCB testers
  • Pulse generators
  • Frequency meters
  • Signal generators
  • Environmental chambers
  • Piezoelectric acceleration instruments
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Hydraulic lifts
  • Conductivity meters
  • Tensile testers
  • Power meters

Alternative Job Titles