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Automation Risk Analysis

Will “Roving Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roving Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roving Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Data analysis software
  • R
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Siemens Industrial AI
  • Llama (Meta)
  • Tolerance analysis software
  • Database software
  • Medical condition coding software
  • Inspection marking systems
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Extensible markup language XML
  • Autodesk AutoCAD
  • Microsoft Office software
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Apache Hive
  • Microsoft Outlook
  • SAP software
  • Qwen (Alibaba)
  • Dassault Systemes CATIA
  • Gemini (Google)
  • Verisurf Metrology
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Microsoft Excel
  • Computer-aided inspection software
  • Microsoft Access
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • DeepSeek
  • Skype
  • IBM Notes
  • Apache Pig
  • Minitab
  • Atlassian JIRA
  • Cognex Vision AI
  • Mastercam Design
  • Design of experiments DOE software
  • Coordinate measuring machine software
  • Data entry software
  • Microsoft Word
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Label inspection systems
  • IBM Lotus Notes
  • Nova (Amazon)
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Computer assisted design software
  • Forklifts
  • Laser shearography flaw detectors
  • Gloss meters
  • Printed circuit board PCB testers
  • Frequency counters
  • Calorimetric leak testers
  • Impact toughness testers
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Fatigue testers
  • Resonance acceleration instruments
  • Hydraulic pumps
  • Ammeters
  • Coordinate measuring machines CMM
  • Eddy current flaw detectors
  • Plotters
  • Depth gauges
  • Metallurgical microscopes
  • Mass flow leak testers
  • Pi tapes
  • Null-balance acceleration instruments
  • Function generators
  • Ductility testers
  • Radiographic flaw detectors
  • Vibration and shaker systems
  • Signal generators
  • Pulse generators
  • Height gauges
  • Viscometers
  • Magnetic particle flaw detectors
  • Pin gauges
  • Penetrant flaw detectors
  • Micrometers
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Utrasonic flaw detectors
  • Conductivity meters
  • Strain gauges
  • Multimeters
  • Tensile testers
  • Digital multimeters
  • Hipot testers
  • Continuity testers
  • Accelerometers
  • Bubble leak testers
  • Beta gauges
  • Shear testers
  • Resistivity meters
  • Digital resistance thermometers
  • Power meters
  • Overhead cranes
  • Industrial bench scales
  • Capacitive acceleration instruments
  • Laser thickness gauges
  • Holographic interferometers
  • Linear or mixed signal equipment
  • Bit error rate testers BERT
  • Compression testers
  • Calipers
  • Plug gauges
  • Resistance meters
  • Eddy current probes
  • Backplane testers
  • Personal computers
  • Moisture meters
  • Manufacturing defect analyzers MDA
  • Sampling oscilloscopes
  • In-circuit testers
  • Verisurf 3Dgage
  • Digital voltmeters DVM
  • Frequency meters
  • Impact hammers
  • Measuring microscopes
  • Color spectrometers
  • Piezoelectric acceleration instruments
  • Shock testers
  • Direct current DC power testers
  • Hardness testers
  • Sorting machines
  • Hydraulic lifts
  • Verisurf CMM Master
  • Thread gauges
  • Force transducers
  • Optical gauges
  • Verisurf Master3DGage
  • Optical comparators

Alternative Job Titles