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Automation Risk Analysis

Will “Plug Sorter” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Plug Sorter” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Plug Sorter” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

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  • Data analysis software
  • Data entry software
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • FileMaker Pro
  • Database software
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • ABB AI Robotics
  • SAP software
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Microsoft Access
  • DeepSeek
  • Computer assisted design software
  • Extensible markup language XML
  • Llama (Meta)
  • Microsoft Word
  • Cognex Vision AI
  • Apache Pig
  • The MathWorks MATLAB
  • Inspection marking systems
  • Atlassian JIRA
  • Design of experiments DOE software
  • Microsoft Outlook
  • Minitab
  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Sight Machine AI
  • Siemens Industrial AI
  • IBM Lotus Notes
  • R
  • Qwen (Alibaba)
  • Apache Hive
  • Label inspection systems
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Selenium
  • Microsoft SharePoint
  • Gemini (Google)
  • Skype
  • Claude (Anthropic)
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • Computer-aided inspection software
  • Depth gauges
  • Mass flow leak testers
  • Optical comparators
  • Printed circuit board PCB testers
  • Verisurf 3Dgage
  • Hydraulic pumps
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Verisurf Master3DGage
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Continuity testers
  • Laser thickness gauges
  • Creep and stress relaxation testers
  • Beta gauges
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Measuring microscopes
  • Pi tapes
  • Piezoelectric acceleration instruments
  • Capacitive acceleration instruments
  • Force transducers
  • Bit error rate testers BERT
  • Tensile testers
  • Holographic interferometers
  • Manufacturing defect analyzers MDA
  • Gloss meters
  • Bubble leak testers
  • Ductility testers
  • Linear or mixed signal equipment
  • Power meters
  • Fatigue testers
  • Frequency counters
  • Radiographic flaw detectors
  • Signal generators
  • Micrometers
  • Hydraulic lifts
  • Overhead cranes
  • Ammeters
  • Direct current DC power testers
  • Logic test systems
  • Hardness testers
  • Plug gauges
  • In-circuit testers
  • Eddy current flaw detectors
  • Height gauges
  • Environmental chambers
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Vibration and shaker systems
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Frequency meters
  • Optical gauges
  • Null-balance acceleration instruments
  • Color spectrometers
  • Function generators
  • Backplane testers
  • Impact toughness testers
  • Digital resistance meters
  • Industrial bench scales
  • Pin gauges
  • Forklifts
  • Calorimetric leak testers
  • Shear testers
  • Penetrant flaw detectors
  • Calipers
  • Eddy current probes
  • Shock testers
  • Laser shearography flaw detectors
  • Multimeters
  • Strain gauges
  • Digital resistance thermometers
  • Viscometers
  • Accelerometers
  • Resistivity meters
  • Resistance meters
  • Sampling oscilloscopes
  • Plotters
  • Impact hammers
  • Digital voltmeters DVM
  • Thread gauges
  • Compression testers
  • Personal computers
  • Verisurf CMM Master
  • Moisture meters
  • Conductivity meters
  • Pulse generators

Alternative Job Titles