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Automation Risk Analysis

Will “Testing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

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  • DeepSeek
  • Inspection marking systems
  • Nova (Amazon)
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  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Mastercam Design
  • Minitab
  • Cognex Vision AI
  • Design of experiments DOE software
  • Rockwell Automation AI
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • FileMaker Pro
  • IBM Notes
  • Microsoft Excel
  • Computer assisted design software
  • Claude (Anthropic)
  • Selenium
  • Apache Hive
  • Computer-aided inspection software
  • Grok (xAI)
  • Tolerance analysis software
  • Microsoft Office software
  • Verisurf Metrology
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • SAP software
  • Autodesk AutoCAD
  • The MathWorks MATLAB
  • Microsoft Word
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Microsoft Outlook
  • ABB AI Robotics
  • Sight Machine AI
  • Structured query language SQL
  • Data analysis software
  • Atlassian JIRA
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Shock testers
  • Laser shearography flaw detectors
  • Overhead cranes
  • Power meters
  • Compression testers
  • Viscometers
  • Continuity testers
  • Multimeters
  • Depth gauges
  • Capacitive acceleration instruments
  • Ductility testers
  • Gloss meters
  • Hipot testers
  • Optical comparators
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Eddy current probes
  • Bit error rate testers BERT
  • Logic test systems
  • Verisurf 3Dgage
  • Pi tapes
  • Impact toughness testers
  • Metallurgical microscopes
  • Environmental chambers
  • Conductivity meters
  • Verisurf Master3DGage
  • Radiographic flaw detectors
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Frequency meters
  • Industrial bench scales
  • Impact hammers
  • Holographic interferometers
  • Force transducers
  • Direct current DC power testers
  • Strain gauges
  • Bubble leak testers
  • Plug gauges
  • Shear testers
  • Utrasonic flaw detectors
  • Calorimetric leak testers
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Frequency counters
  • In-circuit testers
  • Linear or mixed signal equipment
  • Hardness testers
  • Beta gauges
  • Signal generators
  • Coordinate measuring machines CMM
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Personal computers
  • Color spectrometers
  • Null-balance acceleration instruments
  • Penetrant flaw detectors
  • Measuring microscopes
  • Printed circuit board PCB testers
  • Forklifts
  • Thread gauges
  • Resistance meters
  • Magnetic particle flaw detectors
  • Optical gauges
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Return loss calibrator RLC passive component testers
  • Accelerometers
  • Resonance acceleration instruments
  • Height gauges
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Sorting machines
  • Magnetic induction acceleration instruments
  • Moisture meters
  • Ammeters
  • Fatigue testers
  • Calipers
  • Digital resistance thermometers
  • Plotters
  • Backplane testers
  • Function generators
  • Mass flow leak testers
  • Digital multimeters
  • Micrometers
  • Hydraulic lifts
  • Tensile testers
  • Pin gauges

Alternative Job Titles