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Automation Risk Analysis

Will “Testing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Microsoft Outlook
  • Inspection marking systems
  • Extensible markup language XML
  • Qwen (Alibaba)
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Llama (Meta)
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • R
  • Label inspection systems
  • Database software
  • Rockwell Automation AI
  • Gemini (Google)
  • FileMaker Pro
  • Kimi (Moonshot AI)
  • IBM Notes
  • Microsoft Word
  • Cybermetrics GAGETrak
  • Mastercam Design
  • Coordinate measuring machine software
  • Data analysis software
  • Siemens Industrial AI
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • Microsoft Office software
  • Microsoft Access
  • Microsoft Visio
  • Medical condition coding software
  • Microsoft PowerPoint
  • Microsoft Excel
  • IBM Lotus Notes
  • Selenium
  • Structured query language SQL
  • Design of experiments DOE software
  • Apache Hive
  • Minitab
  • Apache Pig
  • Tolerance analysis software
  • Cognex Vision AI
  • Grok (xAI)
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Sight Machine AI
  • Claude (Anthropic)
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • DeepSeek
  • ABB AI Robotics
  • Data entry software
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Skype
  • SAP software
  • Verisurf Metrology
  • Pi tapes
  • Moisture meters
  • Multimeters
  • Bit error rate testers BERT
  • Impact hammers
  • Digital resistance meters
  • Vibration and shaker systems
  • Accelerometers
  • Industrial bench scales
  • Forklifts
  • Coordinate measuring machines CMM
  • Calipers
  • Digital voltmeters DVM
  • Shock testers
  • Magnetic particle flaw detectors
  • Viscometers
  • Hydraulic pumps
  • Ductility testers
  • Radiographic flaw detectors
  • Gloss meters
  • Hardness testers
  • In-circuit testers
  • Height gauges
  • Creep and stress relaxation testers
  • Ammeters
  • Sampling oscilloscopes
  • Plug gauges
  • Metallurgical microscopes
  • Signal generators
  • Depth gauges
  • Resistance meters
  • Optical comparators
  • Thread gauges
  • Conductivity meters
  • Tensile testers
  • Bubble leak testers
  • Logic test systems
  • Measuring microscopes
  • Verisurf 3Dgage
  • Digital resistance thermometers
  • Environmental chambers
  • Personal computers
  • Penetrant flaw detectors
  • Micrometers
  • Null-balance acceleration instruments
  • Strain gauges
  • Hipot testers
  • Holographic interferometers
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Direct current DC power testers
  • Backplane testers
  • Overhead cranes
  • Compression testers
  • Sorting machines
  • Impact toughness testers
  • Shear testers
  • Resonance acceleration instruments
  • Power meters
  • Beta gauges
  • Resistivity meters
  • Function generators
  • Optical gauges
  • Capacitive acceleration instruments
  • Plotters
  • Eddy current probes
  • Fatigue testers
  • Pin gauges
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Magnetic induction acceleration instruments
  • Force transducers
  • Frequency meters
  • Color spectrometers
  • Printed circuit board PCB testers
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Continuity testers
  • Mass flow leak testers
  • Calorimetric leak testers
  • Manufacturing defect analyzers MDA
  • Utrasonic flaw detectors
  • Digital multimeters
  • Frequency counters
  • Pulse generators
  • Verisurf CMM Master
  • Verisurf Master3DGage

Alternative Job Titles