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Automation Risk Analysis

Will “Testing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • The MathWorks MATLAB
  • Microsoft Office software
  • Grok (xAI)
  • SAP software
  • R
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • Gemini (Google)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • FileMaker Pro
  • Apache Hive
  • Microsoft Visio
  • Extensible markup language XML
  • DeepSeek
  • Microsoft SharePoint
  • Autodesk AutoCAD
  • Microsoft Word
  • Cognex Vision AI
  • Data entry software
  • Claude (Anthropic)
  • IBM Lotus Notes
  • Tolerance analysis software
  • Selenium
  • Sight Machine AI
  • Rockwell Automation AI
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Verisurf Metrology
  • Computer assisted design software
  • Database software
  • Label inspection systems
  • Statistical process control SPC data collection devices
  • Llama (Meta)
  • Inspection marking systems
  • Atlassian JIRA
  • IBM Notes
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Microsoft Access
  • Data analysis software
  • Mastercam Design
  • Skype
  • Minitab
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Nova (Amazon)
  • Siemens Industrial AI
  • Microsoft Excel
  • Digital voltmeters DVM
  • Return loss calibrator RLC passive component testers
  • Measuring microscopes
  • Coordinate measuring machines CMM
  • Multimeters
  • Digital resistance meters
  • Gloss meters
  • Hardness testers
  • Strain gauges
  • Pulse generators
  • Function generators
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Environmental chambers
  • Laser shearography flaw detectors
  • Color spectrometers
  • Verisurf Master3DGage
  • Optical comparators
  • Verisurf CMM Master
  • Moisture meters
  • Vibration and shaker systems
  • Depth gauges
  • Tensile testers
  • Verisurf 3Dgage
  • Logic test systems
  • Resistance meters
  • Ductility testers
  • Frequency counters
  • Optical gauges
  • Sampling oscilloscopes
  • Digital resistance thermometers
  • Shear testers
  • Sorting machines
  • Micrometers
  • Resonance acceleration instruments
  • Personal computers
  • Metallurgical microscopes
  • Piezoelectric acceleration instruments
  • Radiographic flaw detectors
  • Shock testers
  • Mass flow leak testers
  • Height gauges
  • Eddy current flaw detectors
  • Eddy current probes
  • Conductivity meters
  • Digital multimeters
  • Magnetic induction acceleration instruments
  • Plotters
  • Accelerometers
  • Hipot testers
  • Frequency meters
  • Null-balance acceleration instruments
  • Resistivity meters
  • Calorimetric leak testers
  • Impact hammers
  • Fatigue testers
  • Linear or mixed signal equipment
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Laser thickness gauges
  • Ammeters
  • Thread gauges
  • Plug gauges
  • Compression testers
  • Pin gauges
  • Calipers
  • Industrial bench scales
  • Holographic interferometers
  • Viscometers
  • Capacitive acceleration instruments
  • Backplane testers
  • Utrasonic flaw detectors
  • In-circuit testers
  • Signal generators
  • Beta gauges
  • Penetrant flaw detectors
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Continuity testers
  • Pi tapes
  • Overhead cranes
  • Bubble leak testers
  • Manufacturing defect analyzers MDA
  • Forklifts
  • Force transducers
  • Hydraulic pumps
  • Power meters
  • Printed circuit board PCB testers

Alternative Job Titles