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Automation Risk Analysis

Will “Testing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Testing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Testing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

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  • Cognex Vision AI
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • Label inspection systems
  • Computer-aided inspection software
  • Nova (Amazon)
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • DeepSeek
  • Qwen (Alibaba)
  • Structured query language SQL
  • Data entry software
  • Microsoft Outlook
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Gemini (Google)
  • Microsoft SharePoint
  • IBM Lotus Notes
  • Mastercam Design
  • R
  • Sight Machine AI
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Grok (xAI)
  • Microsoft Visio
  • Apache Pig
  • Autodesk AutoCAD
  • Skype
  • Microsoft Excel
  • IBM Notes
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Database software
  • Llama (Meta)
  • Design of experiments DOE software
  • Atlassian JIRA
  • Microsoft PowerPoint
  • Medical condition coding software
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • Extensible markup language XML
  • FileMaker Pro
  • Apache Hive
  • SAP software
  • Inspection marking systems
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Siemens Industrial AI
  • ABB AI Robotics
  • Selenium
  • Microsoft Office software
  • Verisurf Metrology
  • Optical gauges
  • Hydraulic lifts
  • Environmental chambers
  • Height gauges
  • Calipers
  • Personal computers
  • Digital multimeters
  • Laser shearography flaw detectors
  • Resonance acceleration instruments
  • Signal generators
  • Fatigue testers
  • Optical comparators
  • Null-balance acceleration instruments
  • Resistivity meters
  • Direct current DC power testers
  • Power meters
  • Bubble leak testers
  • Backplane testers
  • Color spectrometers
  • Measuring microscopes
  • Radiographic flaw detectors
  • Pulse generators
  • Resistance meters
  • Ductility testers
  • Hardness testers
  • Continuity testers
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Mass flow leak testers
  • Verisurf CMM Master
  • Calorimetric leak testers
  • Printed circuit board PCB testers
  • Holographic interferometers
  • Hipot testers
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Plug gauges
  • Frequency meters
  • Gloss meters
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Hydraulic pumps
  • Eddy current probes
  • Shock testers
  • Bit error rate testers BERT
  • Multimeters
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Depth gauges
  • Frequency counters
  • Vibration and shaker systems
  • Forklifts
  • Penetrant flaw detectors
  • Strain gauges
  • Eddy current flaw detectors
  • Impact hammers
  • Logic test systems
  • Micrometers
  • Thread gauges
  • Return loss calibrator RLC passive component testers
  • Pi tapes
  • Tensile testers
  • Ammeters
  • Pin gauges
  • Coordinate measuring machines CMM
  • Overhead cranes
  • Function generators
  • Plotters
  • Viscometers
  • Moisture meters
  • Laser thickness gauges
  • Verisurf 3Dgage
  • Shear testers
  • Sorting machines
  • Creep and stress relaxation testers
  • Industrial bench scales
  • Digital voltmeters DVM
  • Force transducers
  • Digital resistance meters
  • Manufacturing defect analyzers MDA
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Beta gauges
  • Compression testers
  • Linear or mixed signal equipment
  • Accelerometers
  • Verisurf Master3DGage
  • Impact toughness testers

Alternative Job Titles