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Automation Risk Analysis

Will “Incoming Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Incoming Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Incoming Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Autodesk AutoCAD
  • Skype
  • Sight Machine AI
  • Microsoft Visio
  • Apache Hive
  • The MathWorks MATLAB
  • DeepSeek
  • Label inspection systems
  • Extensible markup language XML
  • SAP software
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Minitab
  • Computer-aided inspection software
  • Microsoft Excel
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Mastercam Design
  • Llama (Meta)
  • Microsoft SharePoint
  • Inspection marking systems
  • ABB AI Robotics
  • IBM Notes
  • Tolerance analysis software
  • Microsoft Outlook
  • Microsoft Word
  • Cybermetrics GAGETrak
  • Selenium
  • FileMaker Pro
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • Database software
  • Grok (xAI)
  • Structured query language SQL
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Verisurf Metrology
  • Data entry software
  • Gemini (Google)
  • Microsoft Access
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Microsoft Office software
  • Medical condition coding software
  • Siemens Industrial AI
  • Computer assisted design software
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • Nova (Amazon)
  • R
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Measuring microscopes
  • Pi tapes
  • Environmental chambers
  • Fatigue testers
  • Eddy current flaw detectors
  • Digital resistance meters
  • Piezoelectric acceleration instruments
  • Force transducers
  • Linear or mixed signal equipment
  • Laser thickness gauges
  • Accelerometers
  • Gloss meters
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Frequency counters
  • Verisurf CMM Master
  • Impact toughness testers
  • Logic test systems
  • Ammeters
  • Frequency meters
  • Null-balance acceleration instruments
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Thread gauges
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Digital voltmeters DVM
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Sampling oscilloscopes
  • Power meters
  • Resonance acceleration instruments
  • Holographic interferometers
  • Conductivity meters
  • Viscometers
  • Utrasonic flaw detectors
  • Color spectrometers
  • Resistance meters
  • Eddy current probes
  • Impact hammers
  • Plug gauges
  • Verisurf 3Dgage
  • Forklifts
  • Bubble leak testers
  • Function generators
  • Continuity testers
  • Sorting machines
  • Shear testers
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Hydraulic pumps
  • Hydraulic lifts
  • Calipers
  • Tensile testers
  • Digital multimeters
  • Pin gauges
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Radiographic flaw detectors
  • Calorimetric leak testers
  • Hardness testers
  • Beta gauges
  • Plotters
  • Coordinate measuring machines CMM
  • Capacitive acceleration instruments
  • Bit error rate testers BERT
  • Personal computers
  • Shock testers
  • Moisture meters
  • Overhead cranes
  • In-circuit testers
  • Depth gauges
  • Pulse generators
  • Multimeters
  • Height gauges
  • Ductility testers
  • Optical comparators
  • Resistivity meters
  • Optical gauges
  • Signal generators
  • Mass flow leak testers
  • Micrometers
  • Return loss calibrator RLC passive component testers
  • Metallurgical microscopes
  • Backplane testers
  • Printed circuit board PCB testers
  • Compression testers
  • Digital resistance thermometers

Alternative Job Titles