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Automation Risk Analysis

Will “Incoming Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Incoming Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Incoming Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Computer-aided inspection software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Microsoft PowerPoint
  • Sight Machine AI
  • Microsoft Outlook
  • Microsoft SharePoint
  • Grok (xAI)
  • Database software
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Llama (Meta)
  • Inspection marking systems
  • Microsoft Access
  • Nova (Amazon)
  • Structured query language SQL
  • Qwen (Alibaba)
  • Minitab
  • Verisurf Metrology
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • IBM Notes
  • Tolerance analysis software
  • Cognex Vision AI
  • Computer assisted design software
  • Apache Hive
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Extensible markup language XML
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Medical condition coding software
  • Selenium
  • Label inspection systems
  • Mastercam Design
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Apache Pig
  • Coordinate measuring machine software
  • DeepSeek
  • R
  • Microsoft Office software
  • Data analysis software
  • Data entry software
  • SAP software
  • Siemens Industrial AI
  • Gemini (Google)
  • The MathWorks MATLAB
  • Skype
  • FileMaker Pro
  • ABB AI Robotics
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Null-balance acceleration instruments
  • Calipers
  • Verisurf CMM Master
  • Strain gauges
  • Calorimetric leak testers
  • Sorting machines
  • Thread gauges
  • Eddy current flaw detectors
  • Verisurf 3Dgage
  • Holographic interferometers
  • Shear testers
  • Radiographic flaw detectors
  • Height gauges
  • Manufacturing defect analyzers MDA
  • Signal generators
  • Viscometers
  • Eddy current probes
  • Logic test systems
  • Tensile testers
  • Optical comparators
  • Overhead cranes
  • Shock testers
  • Personal computers
  • Digital resistance meters
  • Continuity testers
  • Penetrant flaw detectors
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Ammeters
  • Moisture meters
  • Frequency counters
  • Utrasonic flaw detectors
  • Laser thickness gauges
  • Power meters
  • Forklifts
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Micrometers
  • Hipot testers
  • Vibration and shaker systems
  • Gloss meters
  • Hardness testers
  • Bit error rate testers BERT
  • Digital resistance thermometers
  • Pulse generators
  • Industrial bench scales
  • Measuring microscopes
  • Force transducers
  • Fatigue testers
  • Creep and stress relaxation testers
  • Multimeters
  • Backplane testers
  • Printed circuit board PCB testers
  • Frequency meters
  • Coordinate measuring machines CMM
  • Return loss calibrator RLC passive component testers
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Impact hammers
  • Digital multimeters
  • Depth gauges
  • Metallurgical microscopes
  • Impact toughness testers
  • Beta gauges
  • Bubble leak testers
  • Direct current DC power testers
  • Pin gauges
  • Function generators
  • Resonance acceleration instruments
  • Resistivity meters
  • Plug gauges
  • Sampling oscilloscopes
  • Capacitive acceleration instruments
  • Color spectrometers
  • Ductility testers
  • In-circuit testers
  • Hydraulic pumps
  • Accelerometers
  • Plotters
  • Linear or mixed signal equipment
  • Pi tapes
  • Laser shearography flaw detectors
  • Magnetic particle flaw detectors
  • Resistance meters
  • Optical gauges
  • Verisurf Master3DGage
  • Compression testers

Alternative Job Titles