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Automation Risk Analysis

Will “Incoming Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Incoming Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Incoming Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Verisurf Metrology
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Nova (Amazon)
  • Mastercam Design
  • Computer-aided inspection software
  • Apache Pig
  • Apache Hive
  • Autodesk AutoCAD
  • Microsoft Word
  • The MathWorks MATLAB
  • Inspection marking systems
  • Microsoft SharePoint
  • Design of experiments DOE software
  • Microsoft Access
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Dassault Systemes CATIA
  • Label inspection systems
  • Qwen (Alibaba)
  • Grok (xAI)
  • Minitab
  • Skype
  • Cognex Vision AI
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Cybermetrics GAGETrak
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Computer assisted design software
  • DeepSeek
  • Selenium
  • Microsoft PowerPoint
  • Microsoft Office software
  • Extensible markup language XML
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • Data analysis software
  • Microsoft Outlook
  • Rockwell Automation AI
  • Data entry software
  • Llama (Meta)
  • Sight Machine AI
  • FileMaker Pro
  • IBM Notes
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • Microsoft Excel
  • Database software
  • Gemini (Google)
  • R
  • Tolerance analysis software
  • Eddy current probes
  • Utrasonic flaw detectors
  • Function generators
  • Impact toughness testers
  • Manufacturing defect analyzers MDA
  • Industrial bench scales
  • Logic test systems
  • Plotters
  • Depth gauges
  • Backplane testers
  • Vibration and shaker systems
  • Ammeters
  • Resistance meters
  • Eddy current flaw detectors
  • Digital multimeters
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Linear or mixed signal equipment
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Impact hammers
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Plug gauges
  • Environmental chambers
  • Personal computers
  • Conductivity meters
  • Pi tapes
  • Thread gauges
  • Capacitive acceleration instruments
  • Sorting machines
  • Digital voltmeters DVM
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Bit error rate testers BERT
  • Strain gauges
  • Signal generators
  • Forklifts
  • Radiographic flaw detectors
  • Null-balance acceleration instruments
  • Calipers
  • Resonance acceleration instruments
  • Frequency meters
  • Direct current DC power testers
  • Bubble leak testers
  • Hardness testers
  • Mass flow leak testers
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • Compression testers
  • Laser thickness gauges
  • Micrometers
  • Shear testers
  • Holographic interferometers
  • Coordinate measuring machines CMM
  • Height gauges
  • Verisurf CMM Master
  • Power meters
  • Hydraulic pumps
  • Gloss meters
  • Force transducers
  • Viscometers
  • Fatigue testers
  • Tensile testers
  • Overhead cranes
  • In-circuit testers
  • Ductility testers
  • Color spectrometers
  • Metallurgical microscopes
  • Accelerometers
  • Printed circuit board PCB testers
  • Penetrant flaw detectors
  • Continuity testers
  • Hipot testers
  • Resistivity meters
  • Sampling oscilloscopes
  • Frequency counters
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Moisture meters
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Pulse generators
  • Multimeters
  • Measuring microscopes
  • Pin gauges

Alternative Job Titles