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Automation Risk Analysis

Will “Incoming Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Incoming Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Incoming Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Grok (xAI)
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • SAP software
  • Sight Machine AI
  • Structured query language SQL
  • Database software
  • Apache Pig
  • ABB AI Robotics
  • Microsoft Access
  • Llama (Meta)
  • Apache Hive
  • Gemini (Google)
  • Data entry software
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Data analysis software
  • Microsoft Office software
  • Nova (Amazon)
  • R
  • Extensible markup language XML
  • IBM Lotus Notes
  • Selenium
  • Microsoft Visio
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Microsoft Outlook
  • Inspection marking systems
  • Medical condition coding software
  • Cognex Vision AI
  • Tolerance analysis software
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Mastercam Design
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • Microsoft PowerPoint
  • Microsoft Word
  • Skype
  • Minitab
  • IBM Notes
  • Coordinate measuring machine software
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Atlassian JIRA
  • Computer-aided inspection software
  • Design of experiments DOE software
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • DeepSeek
  • FileMaker Pro
  • Pulse generators
  • Optical comparators
  • Pin gauges
  • Magnetic particle flaw detectors
  • Gloss meters
  • Fatigue testers
  • Continuity testers
  • Return loss calibrator RLC passive component testers
  • Utrasonic flaw detectors
  • Strain gauges
  • Force transducers
  • Bit error rate testers BERT
  • Overhead cranes
  • Eddy current probes
  • Conductivity meters
  • Digital voltmeters DVM
  • Depth gauges
  • Impact toughness testers
  • Function generators
  • Holographic interferometers
  • Digital resistance thermometers
  • Plug gauges
  • Power meters
  • Resonance acceleration instruments
  • Environmental chambers
  • Vibration and shaker systems
  • Verisurf CMM Master
  • Piezoelectric acceleration instruments
  • Accelerometers
  • Resistivity meters
  • Sorting machines
  • Signal generators
  • Coordinate measuring machines CMM
  • Metallurgical microscopes
  • Color spectrometers
  • Logic test systems
  • Frequency counters
  • Mass flow leak testers
  • Ammeters
  • Penetrant flaw detectors
  • Hardness testers
  • Printed circuit board PCB testers
  • Digital multimeters
  • Beta gauges
  • Frequency meters
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Manufacturing defect analyzers MDA
  • Resistance meters
  • Micrometers
  • Digital resistance meters
  • Moisture meters
  • Optical gauges
  • Pi tapes
  • Compression testers
  • Direct current DC power testers
  • Laser thickness gauges
  • Personal computers
  • Shock testers
  • Capacitive acceleration instruments
  • Hipot testers
  • Measuring microscopes
  • Forklifts
  • Impact hammers
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Multimeters
  • Height gauges
  • Magnetic induction acceleration instruments
  • Radiographic flaw detectors
  • Calipers
  • Creep and stress relaxation testers
  • Thread gauges
  • Ductility testers
  • Hydraulic lifts
  • Verisurf 3Dgage
  • In-circuit testers
  • Plotters
  • Bubble leak testers
  • Eddy current flaw detectors
  • Backplane testers
  • Shear testers
  • Viscometers
  • Calorimetric leak testers
  • Tensile testers

Alternative Job Titles