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Automation Risk Analysis

Will “Outside Production Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Outside Production Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Outside Production Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Notify supervisors or other personnel of production problems.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

  • Dassault Systemes CATIA
  • Inspection marking systems
  • Structured query language SQL
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Microsoft SharePoint
  • Nova (Amazon)
  • FileMaker Pro
  • Rockwell Automation AI
  • R
  • Mastercam Design
  • Microsoft Visio
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Microsoft Word
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • Database software
  • Data entry software
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Microsoft Access
  • SAP software
  • Extensible markup language XML
  • Apache Hive
  • IBM Lotus Notes
  • Skype
  • DeepSeek
  • Selenium
  • Autodesk AutoCAD
  • IBM Notes
  • Verisurf Metrology
  • The MathWorks MATLAB
  • Sight Machine AI
  • Siemens Industrial AI
  • Cognex Vision AI
  • Minitab
  • Design of experiments DOE software
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Atlassian JIRA
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Statistical process control SPC data collection devices
  • Cybermetrics GAGETrak
  • Grok (xAI)
  • Claude (Anthropic)
  • Data analysis software
  • Medical condition coding software
  • Microsoft PowerPoint
  • Apache Pig
  • ABB AI Robotics
  • Label inspection systems
  • Forklifts
  • Eddy current probes
  • Verisurf 3Dgage
  • Utrasonic flaw detectors
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Holographic interferometers
  • Ductility testers
  • Signal generators
  • Hardness testers
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Penetrant flaw detectors
  • Pi tapes
  • Optical gauges
  • Sampling oscilloscopes
  • Multimeters
  • Depth gauges
  • Beta gauges
  • Plotters
  • Direct current DC power testers
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Resistance meters
  • Verisurf Master3DGage
  • Gloss meters
  • Strain gauges
  • Personal computers
  • Digital resistance thermometers
  • Ammeters
  • Vibration and shaker systems
  • Micrometers
  • Null-balance acceleration instruments
  • Environmental chambers
  • Backplane testers
  • Shock testers
  • Optical comparators
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Calorimetric leak testers
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Digital resistance meters
  • Thread gauges
  • Continuity testers
  • Overhead cranes
  • Plug gauges
  • Conductivity meters
  • Frequency meters
  • Laser shearography flaw detectors
  • Power meters
  • Pulse generators
  • Height gauges
  • Eddy current flaw detectors
  • Sorting machines
  • Moisture meters
  • Function generators
  • Measuring microscopes
  • Compression testers
  • Impact toughness testers
  • Color spectrometers
  • Hydraulic pumps
  • Linear or mixed signal equipment
  • Bit error rate testers BERT
  • Impact hammers
  • Piezoelectric acceleration instruments
  • Hipot testers
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Digital multimeters
  • Pin gauges
  • Resistivity meters
  • Force transducers
  • Digital voltmeters DVM
  • Hydraulic lifts
  • Metallurgical microscopes
  • Accelerometers
  • In-circuit testers
  • Tensile testers
  • Verisurf CMM Master
  • Viscometers
  • Bubble leak testers
  • Calipers
  • Radiographic flaw detectors
  • Shear testers
  • Frequency counters
  • Logic test systems

Alternative Job Titles