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Automation Risk Analysis

Will “Outside Production Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Outside Production Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Outside Production Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

Technologies & Software

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  • Extensible markup language XML
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Microsoft Access
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft SharePoint
  • Data entry software
  • Microsoft Visio
  • Inspection marking systems
  • Label inspection systems
  • IBM Lotus Notes
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Verisurf Metrology
  • Database software
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Computer assisted design software
  • Skype
  • R
  • Llama (Meta)
  • Data analysis software
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Microsoft Excel
  • Selenium
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • DeepSeek
  • Apache Hive
  • FileMaker Pro
  • Computer-aided inspection software
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Tolerance analysis software
  • Microsoft Office software
  • The MathWorks MATLAB
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • IBM Notes
  • Minitab
  • Sight Machine AI
  • Hardness testers
  • Height gauges
  • Resonance acceleration instruments
  • Digital resistance meters
  • Bit error rate testers BERT
  • Function generators
  • Personal computers
  • Eddy current probes
  • Verisurf 3Dgage
  • Signal generators
  • Bubble leak testers
  • Optical gauges
  • Vibration and shaker systems
  • Impact toughness testers
  • Mass flow leak testers
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Resistance meters
  • Digital multimeters
  • Direct current DC power testers
  • Holographic interferometers
  • Digital resistance thermometers
  • Conductivity meters
  • Ammeters
  • Tensile testers
  • Ductility testers
  • Gloss meters
  • Utrasonic flaw detectors
  • Environmental chambers
  • Printed circuit board PCB testers
  • Plug gauges
  • Linear or mixed signal equipment
  • Depth gauges
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Radiographic flaw detectors
  • Viscometers
  • Thread gauges
  • Null-balance acceleration instruments
  • Verisurf CMM Master
  • Laser thickness gauges
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Compression testers
  • Industrial bench scales
  • Hipot testers
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Force transducers
  • Shock testers
  • Multimeters
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Beta gauges
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Forklifts
  • Eddy current flaw detectors
  • Calorimetric leak testers
  • Backplane testers
  • Shear testers
  • Continuity testers
  • Verisurf Master3DGage
  • Frequency counters
  • Micrometers
  • Penetrant flaw detectors
  • Logic test systems
  • Hydraulic pumps
  • Sampling oscilloscopes
  • Calipers
  • Fatigue testers
  • Accelerometers
  • Pi tapes
  • Hydraulic lifts
  • Optical comparators
  • Digital voltmeters DVM
  • In-circuit testers
  • Color spectrometers
  • Resistivity meters
  • Power meters
  • Sorting machines
  • Pin gauges
  • Impact hammers
  • Moisture meters
  • Pulse generators
  • Plotters

Alternative Job Titles