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Automation Risk Analysis

Will “Machine Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute defect percentages or averages, using formulas and calculators.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • IBM Notes
  • Atlassian JIRA
  • Minitab
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • Microsoft PowerPoint
  • Structured query language SQL
  • FileMaker Pro
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Database software
  • Kimi (Moonshot AI)
  • Label inspection systems
  • Cognex Vision AI
  • Tolerance analysis software
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Verisurf Metrology
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Selenium
  • SAP software
  • Cybermetrics GAGETrak
  • Microsoft Word
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • R
  • Nova (Amazon)
  • Apache Pig
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Data analysis software
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Sight Machine AI
  • Inspection marking systems
  • DeepSeek
  • Mastercam Design
  • Gemini (Google)
  • Computer-aided inspection software
  • Data entry software
  • Microsoft Office software
  • Design of experiments DOE software
  • Microsoft Visio
  • IBM Lotus Notes
  • Skype
  • The MathWorks MATLAB
  • Autodesk AutoCAD
  • Grok (xAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Extensible markup language XML
  • Medical condition coding software
  • Llama (Meta)
  • Computer assisted design software
  • Hardness testers
  • Optical comparators
  • Logic test systems
  • Environmental chambers
  • Laser shearography flaw detectors
  • Manufacturing defect analyzers MDA
  • Backplane testers
  • Frequency meters
  • Utrasonic flaw detectors
  • Tensile testers
  • Impact hammers
  • Power meters
  • Sampling oscilloscopes
  • Color spectrometers
  • Personal computers
  • Verisurf CMM Master
  • Shock testers
  • Coordinate measuring machines CMM
  • Ductility testers
  • Hydraulic lifts
  • Holographic interferometers
  • Depth gauges
  • Calorimetric leak testers
  • Measuring microscopes
  • Verisurf Master3DGage
  • Micrometers
  • Overhead cranes
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Ammeters
  • Impact toughness testers
  • Hydraulic pumps
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Height gauges
  • Magnetic particle flaw detectors
  • Function generators
  • Shear testers
  • In-circuit testers
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Eddy current probes
  • Plug gauges
  • Direct current DC power testers
  • Sorting machines
  • Optical gauges
  • Pi tapes
  • Strain gauges
  • Continuity testers
  • Fatigue testers
  • Digital multimeters
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Bit error rate testers BERT
  • Gloss meters
  • Pin gauges
  • Laser thickness gauges
  • Calipers
  • Pulse generators
  • Multimeters
  • Thread gauges
  • Moisture meters
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Resistivity meters
  • Frequency counters
  • Plotters
  • Force transducers
  • Digital resistance meters
  • Beta gauges
  • Signal generators
  • Piezoelectric acceleration instruments
  • Forklifts
  • Verisurf 3Dgage
  • Conductivity meters
  • Mass flow leak testers
  • Bubble leak testers
  • Eddy current flaw detectors
  • Metallurgical microscopes
  • Compression testers
  • Hipot testers
  • Resistance meters
  • Capacitive acceleration instruments
  • Viscometers
  • Vibration and shaker systems
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Accelerometers

Alternative Job Titles