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Automation Risk Analysis

Will “Machine Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Collect or select samples for testing or for use as models.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Inspection marking systems
  • Microsoft Access
  • ABB AI Robotics
  • Computer assisted design software
  • Structured query language SQL
  • Microsoft SharePoint
  • Design of experiments DOE software
  • Minitab
  • Data entry software
  • Microsoft Outlook
  • Computer-aided inspection software
  • Mastercam Design
  • Data analysis software
  • Qwen (Alibaba)
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Llama (Meta)
  • Microsoft Excel
  • Gemini (Google)
  • Microsoft Visio
  • Atlassian JIRA
  • Claude (Anthropic)
  • Nova (Amazon)
  • Label inspection systems
  • Skype
  • Verisurf Metrology
  • IBM Notes
  • SAP software
  • Database software
  • Medical condition coding software
  • IBM Lotus Notes
  • DeepSeek
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Cognex Vision AI
  • Microsoft Office software
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Kimi (Moonshot AI)
  • R
  • Microsoft PowerPoint
  • Selenium
  • Statistical process control SPC data collection devices
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Apache Hive
  • Eddy current probes
  • Fatigue testers
  • Sampling oscilloscopes
  • Impact toughness testers
  • Signal generators
  • Verisurf CMM Master
  • Color spectrometers
  • Plug gauges
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Accelerometers
  • Calorimetric leak testers
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Overhead cranes
  • Sorting machines
  • Viscometers
  • Vibration and shaker systems
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Personal computers
  • Digital resistance meters
  • Hardness testers
  • Digital resistance thermometers
  • Mass flow leak testers
  • Impact hammers
  • Compression testers
  • Eddy current flaw detectors
  • Depth gauges
  • Function generators
  • Conductivity meters
  • Calipers
  • Backplane testers
  • Thread gauges
  • In-circuit testers
  • Ductility testers
  • Environmental chambers
  • Multimeters
  • Printed circuit board PCB testers
  • Capacitive acceleration instruments
  • Pi tapes
  • Forklifts
  • Linear or mixed signal equipment
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Pin gauges
  • Bit error rate testers BERT
  • Resistance meters
  • Hydraulic pumps
  • Plotters
  • Holographic interferometers
  • Coordinate measuring machines CMM
  • Shock testers
  • Strain gauges
  • Digital multimeters
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Direct current DC power testers
  • Logic test systems
  • Utrasonic flaw detectors
  • Resistivity meters
  • Hydraulic lifts
  • Force transducers
  • Micrometers
  • Frequency counters
  • Manufacturing defect analyzers MDA
  • Optical gauges
  • Industrial bench scales
  • Verisurf Master3DGage
  • Laser thickness gauges
  • Tensile testers
  • Pulse generators
  • Bubble leak testers
  • Frequency meters
  • Continuity testers
  • Shear testers
  • Height gauges
  • Optical comparators
  • Radiographic flaw detectors
  • Power meters
  • Ammeters
  • Beta gauges
  • Resonance acceleration instruments
  • Gloss meters
  • Moisture meters
  • Hipot testers

Alternative Job Titles