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Automation Risk Analysis

Will “Machine Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Microsoft PowerPoint
  • Microsoft Visio
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Sight Machine AI
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Qwen (Alibaba)
  • SAP software
  • Cognex Vision AI
  • DeepSeek
  • Gemini (Google)
  • Selenium
  • Siemens Industrial AI
  • Data entry software
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Mistral (Mistral AI)
  • Microsoft Word
  • Claude (Anthropic)
  • The MathWorks MATLAB
  • Skype
  • Minitab
  • Atlassian JIRA
  • Verisurf Metrology
  • Database software
  • Computer-aided inspection software
  • Structured query language SQL
  • Microsoft SharePoint
  • Llama (Meta)
  • Tolerance analysis software
  • Medical condition coding software
  • Data analysis software
  • Kimi (Moonshot AI)
  • Mastercam Design
  • FileMaker Pro
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Extensible markup language XML
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • ABB AI Robotics
  • Autodesk AutoCAD
  • R
  • Microsoft Access
  • Apache Pig
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Label inspection systems
  • Microsoft Office software
  • Grok (xAI)
  • Pi tapes
  • Printed circuit board PCB testers
  • Eddy current flaw detectors
  • In-circuit testers
  • Shock testers
  • Frequency counters
  • Capacitive acceleration instruments
  • Sorting machines
  • Coordinate measuring machines CMM
  • Shear testers
  • Pulse generators
  • Calipers
  • Strain gauges
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Digital multimeters
  • Hardness testers
  • Pin gauges
  • Eddy current probes
  • Hipot testers
  • Forklifts
  • Thread gauges
  • Bubble leak testers
  • Conductivity meters
  • Digital voltmeters DVM
  • Personal computers
  • Signal generators
  • Creep and stress relaxation testers
  • Plotters
  • Accelerometers
  • Verisurf 3Dgage
  • Continuity testers
  • Ductility testers
  • Digital resistance thermometers
  • Null-balance acceleration instruments
  • Hydraulic pumps
  • Logic test systems
  • Depth gauges
  • Micrometers
  • Ammeters
  • Resistance meters
  • Tensile testers
  • Verisurf Master3DGage
  • Digital resistance meters
  • Mass flow leak testers
  • Direct current DC power testers
  • Overhead cranes
  • Industrial bench scales
  • Power meters
  • Frequency meters
  • Optical comparators
  • Backplane testers
  • Viscometers
  • Environmental chambers
  • Resonance acceleration instruments
  • Utrasonic flaw detectors
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Magnetic particle flaw detectors
  • Fatigue testers
  • Impact hammers
  • Metallurgical microscopes
  • Multimeters
  • Vibration and shaker systems
  • Calorimetric leak testers
  • Function generators
  • Measuring microscopes
  • Verisurf CMM Master
  • Piezoelectric acceleration instruments
  • Impact toughness testers
  • Moisture meters
  • Plug gauges
  • Force transducers
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Radiographic flaw detectors
  • Laser thickness gauges
  • Holographic interferometers
  • Beta gauges
  • Penetrant flaw detectors
  • Gloss meters
  • Resistivity meters
  • Compression testers
  • Bit error rate testers BERT

Alternative Job Titles