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Automation Risk Analysis

Will “Machine Parts Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Machine Parts Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Machine Parts Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Rockwell Automation AI
  • Cognex Vision AI
  • DeepSeek
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • ABB AI Robotics
  • Microsoft Access
  • Microsoft Excel
  • Atlassian JIRA
  • Microsoft Outlook
  • R
  • Microsoft Word
  • Mastercam computer-aided design and manufacturing software
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Claude (Anthropic)
  • Label inspection systems
  • Siemens Industrial AI
  • Data entry software
  • Sight Machine AI
  • Autodesk AutoCAD
  • Computer assisted design software
  • Verisurf Metrology
  • Microsoft PowerPoint
  • Skype
  • Qwen (Alibaba)
  • Selenium
  • Computer-aided inspection software
  • Microsoft Visio
  • IBM Lotus Notes
  • Llama (Meta)
  • Apache Hive
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Nova (Amazon)
  • Coordinate measuring machine software
  • Minitab
  • FileMaker Pro
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Medical condition coding software
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • IBM Notes
  • Mastercam Design
  • Design of experiments DOE software
  • SAP software
  • Grok (xAI)
  • Database software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Data analysis software
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Bubble leak testers
  • Forklifts
  • Plotters
  • Penetrant flaw detectors
  • Pin gauges
  • Utrasonic flaw detectors
  • Continuity testers
  • Resistance meters
  • Magnetic induction acceleration instruments
  • Resistivity meters
  • Hipot testers
  • Eddy current flaw detectors
  • Moisture meters
  • Overhead cranes
  • Metallurgical microscopes
  • Shock testers
  • Gloss meters
  • Hydraulic pumps
  • Color spectrometers
  • Logic test systems
  • Frequency counters
  • Vibration and shaker systems
  • Hardness testers
  • Multimeters
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Measuring microscopes
  • Depth gauges
  • Ammeters
  • Plug gauges
  • Verisurf Master3DGage
  • Function generators
  • Viscometers
  • Strain gauges
  • Laser shearography flaw detectors
  • Verisurf CMM Master
  • Frequency meters
  • Laser thickness gauges
  • Mass flow leak testers
  • Pulse generators
  • Compression testers
  • Capacitive acceleration instruments
  • Beta gauges
  • Shear testers
  • Hydraulic lifts
  • Calorimetric leak testers
  • Optical gauges
  • Personal computers
  • Verisurf 3Dgage
  • Height gauges
  • Force transducers
  • Bit error rate testers BERT
  • Digital multimeters
  • Impact hammers
  • Digital resistance thermometers
  • Accelerometers
  • Resonance acceleration instruments
  • Holographic interferometers
  • Ductility testers
  • Creep and stress relaxation testers
  • Power meters
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Pi tapes
  • Fatigue testers
  • Coordinate measuring machines CMM
  • Thread gauges
  • Environmental chambers
  • Backplane testers
  • Direct current DC power testers
  • Digital resistance meters
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Eddy current probes
  • Optical comparators
  • Magnetic particle flaw detectors
  • Linear or mixed signal equipment
  • Conductivity meters
  • Null-balance acceleration instruments
  • Radiographic flaw detectors
  • Micrometers
  • In-circuit testers
  • Calipers
  • Impact toughness testers
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Sorting machines

Alternative Job Titles