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Automation Risk Analysis

Will “Shank Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Shank Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Shank Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Collect or select samples for testing or for use as models.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Position products, components, or parts for testing.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Mistral (Mistral AI)
  • Design of experiments DOE software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • Microsoft Excel
  • IBM Notes
  • Gemini (Google)
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Mastercam Design
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • Microsoft Outlook
  • Sight Machine AI
  • Verisurf Metrology
  • Tolerance analysis software
  • ABB AI Robotics
  • Apache Pig
  • Skype
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Atlassian JIRA
  • Siemens Industrial AI
  • DeepSeek
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Microsoft Access
  • R
  • Nova (Amazon)
  • Microsoft Word
  • Autodesk AutoCAD
  • Selenium
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Structured query language SQL
  • Minitab
  • FileMaker Pro
  • Computer-aided inspection software
  • Grok (xAI)
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • Label inspection systems
  • IBM Lotus Notes
  • Data entry software
  • Microsoft SharePoint
  • Claude (Anthropic)
  • Llama (Meta)
  • Microsoft PowerPoint
  • SAP software
  • Dassault Systemes CATIA
  • Computer assisted design software
  • Data analysis software
  • Apache Hive
  • Microsoft Office software
  • Microsoft Visio
  • Coordinate measuring machine software
  • Penetrant flaw detectors
  • Sorting machines
  • Metallurgical microscopes
  • Resistance meters
  • Calorimetric leak testers
  • Hydraulic lifts
  • Impact hammers
  • Hydraulic pumps
  • Beta gauges
  • Height gauges
  • Micrometers
  • Tensile testers
  • Fatigue testers
  • Overhead cranes
  • Gloss meters
  • Creep and stress relaxation testers
  • Conductivity meters
  • Optical gauges
  • Hardness testers
  • Laser shearography flaw detectors
  • Frequency counters
  • Force transducers
  • Piezoelectric acceleration instruments
  • Optical comparators
  • Capacitive acceleration instruments
  • Depth gauges
  • Color spectrometers
  • Impact toughness testers
  • Magnetic induction acceleration instruments
  • Function generators
  • Continuity testers
  • Moisture meters
  • Personal computers
  • Power meters
  • In-circuit testers
  • Mass flow leak testers
  • Thread gauges
  • Measuring microscopes
  • Shear testers
  • Compression testers
  • Calipers
  • Magnetic particle flaw detectors
  • Ammeters
  • Pin gauges
  • Environmental chambers
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Viscometers
  • Linear or mixed signal equipment
  • Sampling oscilloscopes
  • Forklifts
  • Digital resistance meters
  • Direct current DC power testers
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Industrial bench scales
  • Radiographic flaw detectors
  • Shock testers
  • Bubble leak testers
  • Verisurf 3Dgage
  • Signal generators
  • Frequency meters
  • Resistivity meters
  • Laser thickness gauges
  • Digital multimeters
  • Digital voltmeters DVM
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Accelerometers
  • Verisurf CMM Master
  • Vibration and shaker systems
  • Pi tapes
  • Utrasonic flaw detectors
  • Eddy current probes
  • Ductility testers
  • Hipot testers
  • Bit error rate testers BERT
  • Holographic interferometers
  • Strain gauges
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Resonance acceleration instruments
  • Digital resistance thermometers
  • Backplane testers
  • Pulse generators
  • Logic test systems

Alternative Job Titles