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Automation Risk Analysis

Will “Engine Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Engine Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Engine Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Collect or select samples for testing or for use as models.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

Technologies & Software

  • Apache Pig
  • Inspection marking systems
  • Siemens Industrial AI
  • Data analysis software
  • Cognex Vision AI
  • Microsoft Excel
  • Computer assisted design software
  • Mistral (Mistral AI)
  • Llama (Meta)
  • Sight Machine AI
  • Rockwell Automation AI
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Apache Hive
  • FileMaker Pro
  • Selenium
  • Qwen (Alibaba)
  • Gemini (Google)
  • Microsoft Access
  • Data entry software
  • Database software
  • The MathWorks MATLAB
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Microsoft SharePoint
  • DeepSeek
  • Microsoft Word
  • R
  • Cybermetrics GAGETrak
  • Microsoft Office software
  • Medical condition coding software
  • Tolerance analysis software
  • SAP software
  • Verisurf Metrology
  • Structured query language SQL
  • IBM Lotus Notes
  • Coordinate measuring machine software
  • IBM Notes
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Claude (Anthropic)
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Nova (Amazon)
  • Minitab
  • Dassault Systemes CATIA
  • Skype
  • Microsoft PowerPoint
  • Computer-aided inspection software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Mastercam Design
  • Fatigue testers
  • Hipot testers
  • Metallurgical microscopes
  • Conductivity meters
  • Laser thickness gauges
  • Calipers
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Backplane testers
  • Tensile testers
  • Compression testers
  • Personal computers
  • Resistance meters
  • Digital voltmeters DVM
  • Capacitive acceleration instruments
  • Continuity testers
  • Plotters
  • Force transducers
  • Impact toughness testers
  • Optical comparators
  • Mass flow leak testers
  • Eddy current flaw detectors
  • Utrasonic flaw detectors
  • Multimeters
  • Printed circuit board PCB testers
  • Magnetic induction acceleration instruments
  • Creep and stress relaxation testers
  • Moisture meters
  • Penetrant flaw detectors
  • Digital resistance meters
  • Linear or mixed signal equipment
  • Color spectrometers
  • Pi tapes
  • Digital multimeters
  • Manufacturing defect analyzers MDA
  • Hardness testers
  • Micrometers
  • Forklifts
  • Coordinate measuring machines CMM
  • Optical gauges
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Environmental chambers
  • Holographic interferometers
  • Vibration and shaker systems
  • Plug gauges
  • Return loss calibrator RLC passive component testers
  • Verisurf CMM Master
  • Power meters
  • Frequency meters
  • Impact hammers
  • Function generators
  • Depth gauges
  • Eddy current probes
  • Direct current DC power testers
  • Logic test systems
  • Verisurf Master3DGage
  • Resistivity meters
  • Shock testers
  • Verisurf 3Dgage
  • Radiographic flaw detectors
  • Accelerometers
  • Ductility testers
  • Frequency counters
  • Height gauges
  • Shear testers
  • Strain gauges
  • Pulse generators
  • Sampling oscilloscopes
  • Pin gauges
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Gloss meters
  • Measuring microscopes
  • Sorting machines
  • Resonance acceleration instruments
  • Signal generators
  • Overhead cranes
  • Bit error rate testers BERT
  • Bubble leak testers
  • Hydraulic pumps
  • Viscometers
  • Thread gauges
  • Digital resistance thermometers
  • Ammeters

Alternative Job Titles