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Automation Risk Analysis

Will “Alloy Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Alloy Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Alloy Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Mastercam computer-aided design and manufacturing software
  • Extensible markup language XML
  • Microsoft Excel
  • R
  • Computer-aided inspection software
  • Database software
  • The MathWorks MATLAB
  • Computer assisted design software
  • Structured query language SQL
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • Microsoft Access
  • Grok (xAI)
  • Design of experiments DOE software
  • ChatGPT (OpenAI)
  • Selenium
  • Inspection marking systems
  • Statistical process control SPC data collection devices
  • Microsoft Visio
  • Label inspection systems
  • Claude (Anthropic)
  • Mastercam Design
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Coordinate measuring machine software
  • Data analysis software
  • Microsoft Outlook
  • Qwen (Alibaba)
  • Apache Hive
  • Kimi (Moonshot AI)
  • IBM Notes
  • Atlassian JIRA
  • Data entry software
  • DeepSeek
  • Llama (Meta)
  • Microsoft Word
  • Apache Pig
  • Verisurf Metrology
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Minitab
  • SAP software
  • Skype
  • Cognex Vision AI
  • Tolerance analysis software
  • FileMaker Pro
  • Nova (Amazon)
  • Microsoft PowerPoint
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • ABB AI Robotics
  • Autodesk AutoCAD
  • Gemini (Google)
  • Beta gauges
  • Multimeters
  • Shear testers
  • Moisture meters
  • Mass flow leak testers
  • Shock testers
  • Conductivity meters
  • Digital resistance meters
  • Measuring microscopes
  • Continuity testers
  • Overhead cranes
  • Forklifts
  • Signal generators
  • Verisurf 3Dgage
  • Penetrant flaw detectors
  • Pi tapes
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Viscometers
  • Holographic interferometers
  • Calipers
  • Resistance meters
  • Fatigue testers
  • Function generators
  • Ammeters
  • Strain gauges
  • Tensile testers
  • Sampling oscilloscopes
  • Gloss meters
  • Digital resistance thermometers
  • Hydraulic lifts
  • Pin gauges
  • Hydraulic pumps
  • Plotters
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Calorimetric leak testers
  • Resistivity meters
  • Logic test systems
  • Force transducers
  • Optical comparators
  • Sorting machines
  • Height gauges
  • Return loss calibrator RLC passive component testers
  • Coordinate measuring machines CMM
  • Accelerometers
  • Digital multimeters
  • Printed circuit board PCB testers
  • Power meters
  • Industrial bench scales
  • Plug gauges
  • Capacitive acceleration instruments
  • Bit error rate testers BERT
  • Verisurf Master3DGage
  • Eddy current probes
  • Eddy current flaw detectors
  • Micrometers
  • Optical gauges
  • In-circuit testers
  • Utrasonic flaw detectors
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Environmental chambers
  • Compression testers
  • Impact hammers
  • Null-balance acceleration instruments
  • Backplane testers
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Laser thickness gauges
  • Impact toughness testers
  • Hipot testers
  • Metallurgical microscopes
  • Personal computers
  • Hardness testers
  • Color spectrometers
  • Ductility testers
  • Vibration and shaker systems
  • Creep and stress relaxation testers
  • Direct current DC power testers
  • Bubble leak testers
  • Thread gauges
  • Depth gauges
  • Magnetic induction acceleration instruments
  • Frequency meters
  • Frequency counters
  • Pulse generators

Alternative Job Titles