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Automation Risk Analysis

Will “Metal Fabricating Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricating Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricating Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compute usable amounts of items in shipments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Tolerance analysis software
  • Coordinate measuring machine software
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Microsoft Word
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Siemens Industrial AI
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Medical condition coding software
  • Microsoft Outlook
  • Computer-aided inspection software
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Data entry software
  • Mistral (Mistral AI)
  • SAP software
  • Inspection marking systems
  • Apache Hive
  • Minitab
  • Apache Pig
  • Rockwell Automation AI
  • FileMaker Pro
  • Cognex Vision AI
  • The MathWorks MATLAB
  • Mastercam Design
  • Microsoft Office software
  • Design of experiments DOE software
  • Microsoft Visio
  • ABB AI Robotics
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • R
  • DeepSeek
  • Database software
  • Data analysis software
  • Microsoft Access
  • Sight Machine AI
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Statistical process control SPC data collection devices
  • Atlassian JIRA
  • Structured query language SQL
  • Selenium
  • Verisurf Metrology
  • Skype
  • IBM Lotus Notes
  • Label inspection systems
  • IBM Notes
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Industrial bench scales
  • Ammeters
  • Holographic interferometers
  • Color spectrometers
  • Micrometers
  • Printed circuit board PCB testers
  • Digital resistance thermometers
  • Impact hammers
  • In-circuit testers
  • Piezoelectric acceleration instruments
  • Tensile testers
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Verisurf Master3DGage
  • Plug gauges
  • Coordinate measuring machines CMM
  • Hardness testers
  • Penetrant flaw detectors
  • Resonance acceleration instruments
  • Eddy current probes
  • Gloss meters
  • Force transducers
  • Power meters
  • Hipot testers
  • Laser shearography flaw detectors
  • Accelerometers
  • Pulse generators
  • Bit error rate testers BERT
  • Hydraulic pumps
  • Digital multimeters
  • Sampling oscilloscopes
  • Beta gauges
  • Function generators
  • Height gauges
  • Personal computers
  • Compression testers
  • Signal generators
  • Capacitive acceleration instruments
  • Thread gauges
  • Vibration and shaker systems
  • Strain gauges
  • Digital resistance meters
  • Bubble leak testers
  • Digital voltmeters DVM
  • Direct current DC power testers
  • Backplane testers
  • Continuity testers
  • Ductility testers
  • Pi tapes
  • Creep and stress relaxation testers
  • Logic test systems
  • Plotters
  • Viscometers
  • Impact toughness testers
  • Forklifts
  • Frequency meters
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Frequency counters
  • Calipers
  • Laser thickness gauges
  • Resistance meters
  • Shock testers
  • Moisture meters
  • Environmental chambers
  • Metallurgical microscopes
  • Optical comparators
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Fatigue testers
  • Linear or mixed signal equipment
  • Calorimetric leak testers
  • Conductivity meters
  • Utrasonic flaw detectors
  • Sorting machines
  • Radiographic flaw detectors
  • Mass flow leak testers
  • Eddy current flaw detectors
  • Magnetic particle flaw detectors
  • Magnetic induction acceleration instruments
  • Shear testers
  • Optical gauges
  • Null-balance acceleration instruments
  • Overhead cranes
  • Measuring microscopes
  • Resistivity meters
  • Multimeters
  • Pin gauges

Alternative Job Titles