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Automation Risk Analysis

Will “Metal Fabricating Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricating Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricating Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Llama (Meta)
  • Rockwell Automation AI
  • Data analysis software
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Microsoft Visio
  • Database software
  • Apache Hive
  • Atlassian JIRA
  • Structured query language SQL
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Inspection marking systems
  • Microsoft Outlook
  • Skype
  • Data entry software
  • Microsoft Office software
  • FileMaker Pro
  • Design of experiments DOE software
  • Minitab
  • ChatGPT (OpenAI)
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Computer assisted design software
  • Microsoft Access
  • Apache Pig
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • Mastercam Design
  • Medical condition coding software
  • DeepSeek
  • Computer-aided inspection software
  • IBM Notes
  • Cognex Vision AI
  • Claude (Anthropic)
  • SAP software
  • R
  • Sight Machine AI
  • Nova (Amazon)
  • Coordinate measuring machine software
  • Label inspection systems
  • Kimi (Moonshot AI)
  • Verisurf Metrology
  • Selenium
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Extensible markup language XML
  • ABB AI Robotics
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • Siemens Industrial AI
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Printed circuit board PCB testers
  • Optical gauges
  • Depth gauges
  • Verisurf 3Dgage
  • Tensile testers
  • Creep and stress relaxation testers
  • Null-balance acceleration instruments
  • Logic test systems
  • Industrial bench scales
  • Digital resistance meters
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Viscometers
  • Conductivity meters
  • Radiographic flaw detectors
  • Ammeters
  • Linear or mixed signal equipment
  • Overhead cranes
  • Calipers
  • Micrometers
  • Measuring microscopes
  • Forklifts
  • Continuity testers
  • Strain gauges
  • Sorting machines
  • Color spectrometers
  • Resistivity meters
  • Bubble leak testers
  • Personal computers
  • Thread gauges
  • In-circuit testers
  • Resistance meters
  • Frequency meters
  • Impact toughness testers
  • Environmental chambers
  • Hipot testers
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Signal generators
  • Digital multimeters
  • Piezoelectric acceleration instruments
  • Eddy current flaw detectors
  • Calorimetric leak testers
  • Power meters
  • Direct current DC power testers
  • Accelerometers
  • Plotters
  • Ductility testers
  • Fatigue testers
  • Magnetic induction acceleration instruments
  • Multimeters
  • Coordinate measuring machines CMM
  • Magnetic particle flaw detectors
  • Pi tapes
  • Hydraulic pumps
  • Shock testers
  • Laser thickness gauges
  • Vibration and shaker systems
  • Plug gauges
  • Pulse generators
  • Gloss meters
  • Backplane testers
  • Force transducers
  • Holographic interferometers
  • Capacitive acceleration instruments
  • Penetrant flaw detectors
  • Beta gauges
  • Verisurf CMM Master
  • Pin gauges
  • Impact hammers
  • Compression testers
  • Bit error rate testers BERT
  • Utrasonic flaw detectors
  • Frequency counters
  • Shear testers
  • Optical comparators
  • Return loss calibrator RLC passive component testers
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Mass flow leak testers
  • Eddy current probes
  • Moisture meters
  • Hardness testers
  • Height gauges
  • Function generators
  • Manufacturing defect analyzers MDA

Alternative Job Titles