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Automation Risk Analysis

Will “Metal Fabricating Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricating Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricating Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

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  • Medical condition coding software
  • IBM Notes
  • Autodesk AutoCAD
  • Data analysis software
  • Cognex Vision AI
  • Grok (xAI)
  • Extensible markup language XML
  • Llama (Meta)
  • Gemini (Google)
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Microsoft Access
  • Rockwell Automation AI
  • Apache Pig
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Dassault Systemes CATIA
  • Label inspection systems
  • Microsoft SharePoint
  • Sight Machine AI
  • Tolerance analysis software
  • Computer-aided inspection software
  • Microsoft Visio
  • FileMaker Pro
  • Mastercam Design
  • Skype
  • Microsoft Office software
  • Inspection marking systems
  • Apache Hive
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Outlook
  • Microsoft Excel
  • Atlassian JIRA
  • Data entry software
  • Selenium
  • Minitab
  • DeepSeek
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Verisurf Metrology
  • Computer assisted design software
  • Microsoft Word
  • ABB AI Robotics
  • Database software
  • Kimi (Moonshot AI)
  • SAP software
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • R
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Shear testers
  • Linear or mixed signal equipment
  • Pi tapes
  • Thread gauges
  • Laser thickness gauges
  • Digital voltmeters DVM
  • Eddy current probes
  • Verisurf CMM Master
  • Digital multimeters
  • Depth gauges
  • Personal computers
  • Frequency counters
  • Magnetic particle flaw detectors
  • Utrasonic flaw detectors
  • Environmental chambers
  • Impact hammers
  • Gloss meters
  • Digital resistance meters
  • Eddy current flaw detectors
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Industrial bench scales
  • Measuring microscopes
  • Piezoelectric acceleration instruments
  • Function generators
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Conductivity meters
  • Optical comparators
  • Direct current DC power testers
  • Laser shearography flaw detectors
  • Tensile testers
  • Calorimetric leak testers
  • Moisture meters
  • Pin gauges
  • Penetrant flaw detectors
  • Plug gauges
  • Continuity testers
  • Micrometers
  • Impact toughness testers
  • Plotters
  • Fatigue testers
  • Holographic interferometers
  • Hydraulic lifts
  • Vibration and shaker systems
  • Resonance acceleration instruments
  • Viscometers
  • Ductility testers
  • Hardness testers
  • Forklifts
  • Color spectrometers
  • Hipot testers
  • Coordinate measuring machines CMM
  • Verisurf Master3DGage
  • Frequency meters
  • Shock testers
  • Sorting machines
  • Signal generators
  • Verisurf 3Dgage
  • Resistivity meters
  • Bubble leak testers
  • Compression testers
  • Return loss calibrator RLC passive component testers
  • Strain gauges
  • Hydraulic pumps
  • Calipers
  • Multimeters
  • Overhead cranes
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Logic test systems
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Height gauges
  • Power meters
  • Force transducers
  • Digital resistance thermometers
  • Creep and stress relaxation testers
  • Radiographic flaw detectors
  • Optical gauges
  • Backplane testers
  • Ammeters
  • In-circuit testers
  • Printed circuit board PCB testers
  • Pulse generators
  • Resistance meters

Alternative Job Titles