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Automation Risk Analysis

Will “Metal Fabricating Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Metal Fabricating Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Metal Fabricating Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

Technologies & Software

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  • Nova (Amazon)
  • Microsoft SharePoint
  • Database software
  • DeepSeek
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Data entry software
  • Microsoft Outlook
  • Extensible markup language XML
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Apache Hive
  • The MathWorks MATLAB
  • Microsoft Office software
  • ABB AI Robotics
  • Llama (Meta)
  • Structured query language SQL
  • IBM Lotus Notes
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Skype
  • FileMaker Pro
  • Gemini (Google)
  • IBM Notes
  • Microsoft Word
  • Wilcox Associates PC-DMIS Inspection Planner
  • Cybermetrics GAGETrak
  • Microsoft Visio
  • Selenium
  • Dassault Systemes CATIA
  • Minitab
  • Computer assisted design software
  • Coordinate measuring machine software
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Claude (Anthropic)
  • Apache Pig
  • Label inspection systems
  • Sight Machine AI
  • Rockwell Automation AI
  • Cognex Vision AI
  • Computer-aided inspection software
  • Inspection marking systems
  • R
  • Qwen (Alibaba)
  • Grok (xAI)
  • SAP software
  • Tolerance analysis software
  • Verisurf Metrology
  • Capacitive acceleration instruments
  • Hipot testers
  • Strain gauges
  • Beta gauges
  • Signal generators
  • Pi tapes
  • Resistivity meters
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Holographic interferometers
  • Hardness testers
  • Thread gauges
  • Digital multimeters
  • Continuity testers
  • Magnetic induction acceleration instruments
  • Coordinate measuring machines CMM
  • Bubble leak testers
  • Compression testers
  • Gloss meters
  • Linear or mixed signal equipment
  • Overhead cranes
  • Plug gauges
  • Logic test systems
  • Personal computers
  • Sampling oscilloscopes
  • Frequency counters
  • Digital resistance meters
  • Micrometers
  • Viscometers
  • Mass flow leak testers
  • Hydraulic pumps
  • Verisurf CMM Master
  • Bit error rate testers BERT
  • Resistance meters
  • Force transducers
  • Printed circuit board PCB testers
  • Backplane testers
  • Impact toughness testers
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Null-balance acceleration instruments
  • Optical gauges
  • Shear testers
  • Direct current DC power testers
  • Metallurgical microscopes
  • Hydraulic lifts
  • Pulse generators
  • Utrasonic flaw detectors
  • Vibration and shaker systems
  • Shock testers
  • Pin gauges
  • Digital voltmeters DVM
  • Sorting machines
  • Creep and stress relaxation testers
  • Tensile testers
  • Return loss calibrator RLC passive component testers
  • Forklifts
  • Ductility testers
  • Power meters
  • Resonance acceleration instruments
  • Penetrant flaw detectors
  • Measuring microscopes
  • Optical comparators
  • Conductivity meters
  • Plotters
  • Verisurf Master3DGage
  • Calorimetric leak testers
  • Verisurf 3Dgage
  • Calipers
  • Piezoelectric acceleration instruments
  • Environmental chambers
  • In-circuit testers
  • Ammeters
  • Impact hammers
  • Multimeters
  • Accelerometers
  • Frequency meters
  • Height gauges
  • Eddy current probes
  • Magnetic particle flaw detectors
  • Function generators
  • Color spectrometers
  • Fatigue testers
  • Industrial bench scales
  • Depth gauges
  • Radiographic flaw detectors
  • Laser thickness gauges
  • Moisture meters

Alternative Job Titles