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Automation Risk Analysis

Will “Calibrator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Calibrator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Calibrator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

Technologies & Software

  • Microsoft Access
  • Data analysis software
  • ABB AI Robotics
  • Verisurf Metrology
  • Design of experiments DOE software
  • Microsoft Office software
  • Label inspection systems
  • Siemens Industrial AI
  • SAP software
  • Database software
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Minitab
  • Grok (xAI)
  • FileMaker Pro
  • Extensible markup language XML
  • Apache Pig
  • Cybermetrics GAGETrak
  • Inspection marking systems
  • Skype
  • Dassault Systemes CATIA
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Nova (Amazon)
  • Microsoft Excel
  • Microsoft Word
  • Rockwell Automation AI
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Sight Machine AI
  • Qwen (Alibaba)
  • IBM Notes
  • Structured query language SQL
  • The MathWorks MATLAB
  • Medical condition coding software
  • Data entry software
  • Tolerance analysis software
  • IBM Lotus Notes
  • Microsoft PowerPoint
  • DeepSeek
  • Coordinate measuring machine software
  • Microsoft Visio
  • Atlassian JIRA
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Computer assisted design software
  • Mastercam Design
  • Mastercam computer-aided design and manufacturing software
  • R
  • Apache Hive
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Gemini (Google)
  • Laser thickness gauges
  • Null-balance acceleration instruments
  • Utrasonic flaw detectors
  • Digital voltmeters DVM
  • In-circuit testers
  • Bit error rate testers BERT
  • Hydraulic pumps
  • Bubble leak testers
  • Accelerometers
  • Thread gauges
  • Frequency meters
  • Piezoelectric acceleration instruments
  • Depth gauges
  • Sorting machines
  • Pulse generators
  • Capacitive acceleration instruments
  • Measuring microscopes
  • Plug gauges
  • Verisurf Master3DGage
  • Vibration and shaker systems
  • Frequency counters
  • Shock testers
  • Linear or mixed signal equipment
  • Function generators
  • Multimeters
  • Micrometers
  • Digital resistance thermometers
  • Ductility testers
  • Strain gauges
  • Calipers
  • Power meters
  • Digital resistance meters
  • Height gauges
  • Eddy current flaw detectors
  • Beta gauges
  • Gloss meters
  • Penetrant flaw detectors
  • Moisture meters
  • Overhead cranes
  • Radiographic flaw detectors
  • Tensile testers
  • Mass flow leak testers
  • Hardness testers
  • Impact toughness testers
  • Digital multimeters
  • Manufacturing defect analyzers MDA
  • Optical comparators
  • Forklifts
  • Personal computers
  • Compression testers
  • Color spectrometers
  • Continuity testers
  • Impact hammers
  • Holographic interferometers
  • Plotters
  • Eddy current probes
  • Pin gauges
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Ammeters
  • Resistivity meters
  • Direct current DC power testers
  • Pi tapes
  • Conductivity meters
  • Viscometers
  • Resistance meters
  • Hydraulic lifts
  • Force transducers
  • Coordinate measuring machines CMM
  • Printed circuit board PCB testers
  • Return loss calibrator RLC passive component testers
  • Optical gauges
  • Resonance acceleration instruments
  • Fatigue testers
  • Backplane testers
  • Sampling oscilloscopes
  • Industrial bench scales
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Signal generators
  • Hipot testers
  • Verisurf CMM Master
  • Shear testers
  • Logic test systems
  • Environmental chambers

Alternative Job Titles