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Automation Risk Analysis

Will “Calibrator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Calibrator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Calibrator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Rockwell Automation AI
  • Microsoft Excel
  • R
  • ABB AI Robotics
  • Sight Machine AI
  • Atlassian JIRA
  • Microsoft Word
  • Apache Pig
  • Microsoft Office software
  • Data analysis software
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Skype
  • Cybermetrics GAGETrak
  • Selenium
  • Tolerance analysis software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft SharePoint
  • Coordinate measuring machine software
  • The MathWorks MATLAB
  • Gemini (Google)
  • FileMaker Pro
  • IBM Lotus Notes
  • Siemens Industrial AI
  • Medical condition coding software
  • Computer assisted design software
  • Minitab
  • IBM Notes
  • Inspection marking systems
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Label inspection systems
  • Verisurf Metrology
  • Database software
  • DeepSeek
  • Mastercam Design
  • Microsoft Visio
  • Llama (Meta)
  • Statistical process control SPC data collection devices
  • Nova (Amazon)
  • Computer-aided inspection software
  • Apache Hive
  • Microsoft Access
  • Data entry software
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • SAP software
  • Design of experiments DOE software
  • Extensible markup language XML
  • Cognex Vision AI
  • Mistral (Mistral AI)
  • Micrometers
  • Impact toughness testers
  • Pi tapes
  • Manufacturing defect analyzers MDA
  • Bubble leak testers
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Overhead cranes
  • Frequency counters
  • Pin gauges
  • Digital resistance meters
  • Backplane testers
  • Metallurgical microscopes
  • Shock testers
  • Environmental chambers
  • Printed circuit board PCB testers
  • Digital voltmeters DVM
  • Bit error rate testers BERT
  • Calipers
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Continuity testers
  • Conductivity meters
  • Sorting machines
  • Vibration and shaker systems
  • Beta gauges
  • Creep and stress relaxation testers
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Measuring microscopes
  • Power meters
  • Hydraulic pumps
  • Viscometers
  • Resonance acceleration instruments
  • Hipot testers
  • Multimeters
  • In-circuit testers
  • Direct current DC power testers
  • Verisurf 3Dgage
  • Radiographic flaw detectors
  • Resistance meters
  • Digital resistance thermometers
  • Eddy current probes
  • Personal computers
  • Piezoelectric acceleration instruments
  • Utrasonic flaw detectors
  • Shear testers
  • Force transducers
  • Magnetic particle flaw detectors
  • Signal generators
  • Return loss calibrator RLC passive component testers
  • Function generators
  • Moisture meters
  • Strain gauges
  • Fatigue testers
  • Height gauges
  • Gloss meters
  • Frequency meters
  • Compression testers
  • Logic test systems
  • Digital multimeters
  • Ammeters
  • Mass flow leak testers
  • Thread gauges
  • Capacitive acceleration instruments
  • Tensile testers
  • Penetrant flaw detectors
  • Color spectrometers
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Null-balance acceleration instruments
  • Hydraulic lifts
  • Plotters
  • Depth gauges
  • Impact hammers
  • Forklifts
  • Linear or mixed signal equipment
  • Holographic interferometers
  • Eddy current flaw detectors
  • Resistivity meters
  • Laser shearography flaw detectors
  • Optical gauges
  • Plug gauges
  • Accelerometers
  • Ductility testers
  • Optical comparators
  • Industrial bench scales
  • Pulse generators

Alternative Job Titles