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Automation Risk Analysis

Will “Set Up Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Set Up Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Set Up Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Computer assisted design software
  • Microsoft Word
  • SAP software
  • Apache Pig
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • Mastercam computer-aided design and manufacturing software
  • Nova (Amazon)
  • Computer-aided inspection software
  • DeepSeek
  • Microsoft Office software
  • Microsoft Access
  • Data entry software
  • Inspection marking systems
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • ABB AI Robotics
  • Statistical process control SPC data collection devices
  • Selenium
  • Medical condition coding software
  • Design of experiments DOE software
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • R
  • IBM Notes
  • Rockwell Automation AI
  • Structured query language SQL
  • Data analysis software
  • Mastercam Design
  • Skype
  • Gemini (Google)
  • Label inspection systems
  • Grok (xAI)
  • FileMaker Pro
  • Microsoft Excel
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • IBM Lotus Notes
  • Microsoft Outlook
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Tolerance analysis software
  • Apache Hive
  • Microsoft Visio
  • Llama (Meta)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Extensible markup language XML
  • Minitab
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Database software
  • Resonance acceleration instruments
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Creep and stress relaxation testers
  • Ammeters
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Manufacturing defect analyzers MDA
  • Calorimetric leak testers
  • Continuity testers
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Bubble leak testers
  • Magnetic induction acceleration instruments
  • Power meters
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Holographic interferometers
  • Resistivity meters
  • Accelerometers
  • Forklifts
  • Force transducers
  • Plug gauges
  • Frequency counters
  • Function generators
  • Magnetic particle flaw detectors
  • Depth gauges
  • Optical comparators
  • Fatigue testers
  • Utrasonic flaw detectors
  • Hydraulic pumps
  • Calipers
  • Digital multimeters
  • Overhead cranes
  • Capacitive acceleration instruments
  • Sorting machines
  • Frequency meters
  • Pulse generators
  • Return loss calibrator RLC passive component testers
  • Height gauges
  • Pi tapes
  • Multimeters
  • Resistance meters
  • Conductivity meters
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Environmental chambers
  • Metallurgical microscopes
  • Ductility testers
  • Beta gauges
  • Strain gauges
  • Personal computers
  • Shock testers
  • Color spectrometers
  • Optical gauges
  • Signal generators
  • Tensile testers
  • Industrial bench scales
  • Coordinate measuring machines CMM
  • Piezoelectric acceleration instruments
  • Pin gauges
  • Viscometers
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Impact hammers
  • Shear testers
  • Mass flow leak testers
  • Linear or mixed signal equipment
  • Micrometers
  • Digital resistance meters
  • Verisurf 3Dgage
  • Backplane testers
  • Eddy current flaw detectors
  • Eddy current probes
  • Laser shearography flaw detectors
  • Plotters
  • Digital resistance thermometers
  • Gloss meters
  • Thread gauges
  • Laser thickness gauges
  • Moisture meters
  • Hipot testers
  • In-circuit testers
  • Vibration and shaker systems
  • Compression testers
  • Measuring microscopes
  • Logic test systems
  • Hardness testers

Alternative Job Titles