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Automation Risk Analysis

Will “Set Up Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Set Up Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Set Up Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compute usable amounts of items in shipments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

Technologies & Software

  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Microsoft Word
  • Gemini (Google)
  • DeepSeek
  • Tolerance analysis software
  • Microsoft Excel
  • IBM Notes
  • Microsoft Office software
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Verisurf Metrology
  • Rockwell Automation AI
  • SAP software
  • Coordinate measuring machine software
  • FileMaker Pro
  • Qwen (Alibaba)
  • Data entry software
  • Selenium
  • Siemens Industrial AI
  • Microsoft Visio
  • Apache Pig
  • Llama (Meta)
  • Inspection marking systems
  • R
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Computer-aided inspection software
  • Database software
  • ABB AI Robotics
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Design of experiments DOE software
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Minitab
  • Nova (Amazon)
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Apache Hive
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Medical condition coding software
  • Skype
  • Mastercam Design
  • Sight Machine AI
  • Claude (Anthropic)
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Data analysis software
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Microsoft Outlook
  • Wilcox Associates PC-DMIS Inspection Planner
  • Power meters
  • Viscometers
  • Magnetic particle flaw detectors
  • Optical gauges
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Resonance acceleration instruments
  • Impact toughness testers
  • Height gauges
  • Strain gauges
  • Digital resistance meters
  • Personal computers
  • Coordinate measuring machines CMM
  • Impact hammers
  • Direct current DC power testers
  • Vibration and shaker systems
  • Printed circuit board PCB testers
  • Depth gauges
  • Beta gauges
  • Fatigue testers
  • In-circuit testers
  • Frequency counters
  • Thread gauges
  • Sampling oscilloscopes
  • Resistance meters
  • Function generators
  • Calorimetric leak testers
  • Digital resistance thermometers
  • Radiographic flaw detectors
  • Calipers
  • Capacitive acceleration instruments
  • Compression testers
  • Color spectrometers
  • Digital multimeters
  • Hydraulic pumps
  • Hardness testers
  • Frequency meters
  • Pi tapes
  • Resistivity meters
  • Forklifts
  • Verisurf CMM Master
  • Industrial bench scales
  • Conductivity meters
  • Eddy current flaw detectors
  • Backplane testers
  • Tensile testers
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Accelerometers
  • Plug gauges
  • Hipot testers
  • Laser thickness gauges
  • Overhead cranes
  • Magnetic induction acceleration instruments
  • Environmental chambers
  • Linear or mixed signal equipment
  • Mass flow leak testers
  • Sorting machines
  • Bubble leak testers
  • Creep and stress relaxation testers
  • Manufacturing defect analyzers MDA
  • Multimeters
  • Holographic interferometers
  • Force transducers
  • Null-balance acceleration instruments
  • Measuring microscopes
  • Gloss meters
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Shock testers
  • Verisurf 3Dgage
  • Return loss calibrator RLC passive component testers
  • Optical comparators
  • Piezoelectric acceleration instruments
  • Shear testers
  • Logic test systems
  • Pulse generators
  • Ammeters
  • Ductility testers
  • Pin gauges
  • Signal generators
  • Continuity testers
  • Verisurf Master3DGage
  • Moisture meters
  • Plotters
  • Utrasonic flaw detectors
  • Micrometers
  • Eddy current probes

Alternative Job Titles