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Automation Risk Analysis

Will “Set Up Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Set Up Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Set Up Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Design of experiments DOE software
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  • Mistral (Mistral AI)
  • Llama (Meta)
  • Database software
  • Rockwell Automation AI
  • Microsoft PowerPoint
  • Data analysis software
  • Skype
  • Claude (Anthropic)
  • Apache Pig
  • Data entry software
  • Siemens Industrial AI
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Inspection marking systems
  • Minitab
  • Nova (Amazon)
  • Structured query language SQL
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Microsoft SharePoint
  • Microsoft Excel
  • Verisurf Metrology
  • Microsoft Access
  • Atlassian JIRA
  • Tolerance analysis software
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Extensible markup language XML
  • Grok (xAI)
  • Apache Hive
  • The MathWorks MATLAB
  • Cognex Vision AI
  • SAP software
  • Computer assisted design software
  • Autodesk AutoCAD
  • Mastercam Design
  • Cybermetrics GAGETrak
  • Selenium
  • Label inspection systems
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • Computer-aided inspection software
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Medical condition coding software
  • Microsoft Outlook
  • R
  • IBM Lotus Notes
  • Microsoft Office software
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Visio
  • IBM Notes
  • Hardness testers
  • Plug gauges
  • Backplane testers
  • Sorting machines
  • Beta gauges
  • Digital resistance meters
  • Pin gauges
  • Compression testers
  • Mass flow leak testers
  • Forklifts
  • Shock testers
  • Return loss calibrator RLC passive component testers
  • Height gauges
  • Radiographic flaw detectors
  • Piezoelectric acceleration instruments
  • Micrometers
  • Fatigue testers
  • Printed circuit board PCB testers
  • Optical gauges
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • Logic test systems
  • Plotters
  • Strain gauges
  • Verisurf 3Dgage
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Optical comparators
  • Shear testers
  • Hydraulic pumps
  • Laser thickness gauges
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Impact toughness testers
  • Force transducers
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Frequency meters
  • Signal generators
  • Frequency counters
  • Holographic interferometers
  • Resistance meters
  • Sampling oscilloscopes
  • Accelerometers
  • Vibration and shaker systems
  • Measuring microscopes
  • Direct current DC power testers
  • Linear or mixed signal equipment
  • Pi tapes
  • Ammeters
  • Multimeters
  • Digital voltmeters DVM
  • Verisurf CMM Master
  • Calipers
  • Calorimetric leak testers
  • Industrial bench scales
  • Power meters
  • Ductility testers
  • Impact hammers
  • In-circuit testers
  • Creep and stress relaxation testers
  • Overhead cranes
  • Function generators
  • Laser shearography flaw detectors
  • Coordinate measuring machines CMM
  • Environmental chambers
  • Magnetic induction acceleration instruments
  • Resonance acceleration instruments
  • Bit error rate testers BERT
  • Continuity testers
  • Bubble leak testers
  • Color spectrometers
  • Thread gauges
  • Personal computers
  • Eddy current probes
  • Verisurf Master3DGage
  • Capacitive acceleration instruments
  • Depth gauges
  • Gloss meters
  • Eddy current flaw detectors
  • Pulse generators
  • Digital multimeters
  • Moisture meters
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Tensile testers
  • Viscometers

Alternative Job Titles