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Automation Risk Analysis

Will “Gear Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gear Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gear Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Recommend necessary corrective actions, based on inspection results.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Analyze test data, making computations as necessary, to determine test results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Data entry software
  • Microsoft SharePoint
  • Microsoft Word
  • R
  • Inspection marking systems
  • Apache Pig
  • Claude (Anthropic)
  • IBM Notes
  • Label inspection systems
  • Statistical process control SPC data collection devices
  • Qwen (Alibaba)
  • Microsoft Access
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • Computer assisted design software
  • Siemens Industrial AI
  • Mastercam Design
  • Database software
  • Computer-aided inspection software
  • Cognex Vision AI
  • Structured query language SQL
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Microsoft Visio
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • SAP software
  • Coordinate measuring machine software
  • Minitab
  • FileMaker Pro
  • Grok (xAI)
  • Microsoft Office software
  • Selenium
  • Design of experiments DOE software
  • Llama (Meta)
  • Sight Machine AI
  • Data analysis software
  • Skype
  • Apache Hive
  • Nova (Amazon)
  • Atlassian JIRA
  • Verisurf Metrology
  • IBM Lotus Notes
  • Extensible markup language XML
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Medical condition coding software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Gemini (Google)
  • ABB AI Robotics
  • DeepSeek
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Height gauges
  • Eddy current probes
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • In-circuit testers
  • Magnetic induction acceleration instruments
  • Power meters
  • Viscometers
  • Holographic interferometers
  • Resistivity meters
  • Impact toughness testers
  • Signal generators
  • Shear testers
  • Optical gauges
  • Hipot testers
  • Printed circuit board PCB testers
  • Sampling oscilloscopes
  • Pi tapes
  • Fatigue testers
  • Laser shearography flaw detectors
  • Frequency counters
  • Environmental chambers
  • Shock testers
  • Pulse generators
  • Laser thickness gauges
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Compression testers
  • Null-balance acceleration instruments
  • Verisurf Master3DGage
  • Mass flow leak testers
  • Forklifts
  • Creep and stress relaxation testers
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Gloss meters
  • Sorting machines
  • Capacitive acceleration instruments
  • Overhead cranes
  • Tensile testers
  • Industrial bench scales
  • Logic test systems
  • Direct current DC power testers
  • Function generators
  • Verisurf CMM Master
  • Linear or mixed signal equipment
  • Beta gauges
  • Utrasonic flaw detectors
  • Force transducers
  • Plug gauges
  • Eddy current flaw detectors
  • Hydraulic pumps
  • Ductility testers
  • Thread gauges
  • Strain gauges
  • Color spectrometers
  • Digital voltmeters DVM
  • Vibration and shaker systems
  • Accelerometers
  • Backplane testers
  • Ammeters
  • Micrometers
  • Conductivity meters
  • Plotters
  • Verisurf 3Dgage
  • Frequency meters
  • Multimeters
  • Hydraulic lifts
  • Impact hammers
  • Measuring microscopes
  • Resonance acceleration instruments
  • Calipers
  • Optical comparators
  • Continuity testers
  • Resistance meters
  • Depth gauges
  • Pin gauges
  • Radiographic flaw detectors
  • Personal computers
  • Digital multimeters
  • Hardness testers
  • Bubble leak testers
  • Moisture meters
  • Digital resistance thermometers
  • Coordinate measuring machines CMM

Alternative Job Titles