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Automation Risk Analysis

Will “Gear Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Gear Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Gear Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Analyze test data, making computations as necessary, to determine test results.

Technologies & Software

  • Verisurf Metrology
  • Microsoft Outlook
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Sight Machine AI
  • Microsoft Office software
  • Microsoft Word
  • IBM Notes
  • Rockwell Automation AI
  • Inspection marking systems
  • Microsoft PowerPoint
  • The MathWorks MATLAB
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Llama (Meta)
  • Siemens Industrial AI
  • Medical condition coding software
  • ChatGPT (OpenAI)
  • R
  • Extensible markup language XML
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Wilcox Associates PC-DMIS Inspection Planner
  • Claude (Anthropic)
  • Microsoft Excel
  • Data analysis software
  • Selenium
  • Dassault Systemes CATIA
  • ABB AI Robotics
  • Apache Hive
  • Apache Pig
  • Autodesk AutoCAD
  • Data entry software
  • Coordinate measuring machine software
  • Tolerance analysis software
  • SAP software
  • Dassault Systemes SolidWorks
  • Database software
  • Design of experiments DOE software
  • Structured query language SQL
  • Kimi (Moonshot AI)
  • Minitab
  • Mastercam Design
  • DeepSeek
  • Nova (Amazon)
  • Grok (xAI)
  • Label inspection systems
  • Qwen (Alibaba)
  • FileMaker Pro
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Statistical process control SPC data collection devices
  • Computer assisted design software
  • Cognex Vision AI
  • Microsoft Visio
  • Skype
  • Microsoft Access
  • Verisurf CMM Master
  • Holographic interferometers
  • Function generators
  • Ductility testers
  • Creep and stress relaxation testers
  • Hardness testers
  • Calorimetric leak testers
  • Resistivity meters
  • Ammeters
  • Radiographic flaw detectors
  • Shear testers
  • Bit error rate testers BERT
  • Vibration and shaker systems
  • Viscometers
  • Frequency counters
  • Utrasonic flaw detectors
  • Pi tapes
  • Depth gauges
  • Logic test systems
  • Capacitive acceleration instruments
  • Bubble leak testers
  • Shock testers
  • Linear or mixed signal equipment
  • Thread gauges
  • Hydraulic pumps
  • Measuring microscopes
  • Multimeters
  • Plug gauges
  • Digital resistance meters
  • Moisture meters
  • Accelerometers
  • Micrometers
  • Metallurgical microscopes
  • Gloss meters
  • Forklifts
  • Power meters
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Manufacturing defect analyzers MDA
  • Printed circuit board PCB testers
  • Environmental chambers
  • Laser shearography flaw detectors
  • Continuity testers
  • Tensile testers
  • Direct current DC power testers
  • Pin gauges
  • Resistance meters
  • Verisurf 3Dgage
  • Color spectrometers
  • Pulse generators
  • Frequency meters
  • Height gauges
  • Sampling oscilloscopes
  • Impact hammers
  • Coordinate measuring machines CMM
  • Force transducers
  • Strain gauges
  • Return loss calibrator RLC passive component testers
  • Digital voltmeters DVM
  • Fatigue testers
  • Resonance acceleration instruments
  • Sorting machines
  • Impact toughness testers
  • Beta gauges
  • Eddy current flaw detectors
  • Verisurf Master3DGage
  • Hipot testers
  • Conductivity meters
  • Null-balance acceleration instruments
  • Calipers
  • Personal computers
  • Optical gauges
  • Plotters
  • In-circuit testers
  • Optical comparators
  • Overhead cranes
  • Signal generators
  • Penetrant flaw detectors
  • Industrial bench scales
  • Digital resistance thermometers
  • Magnetic particle flaw detectors
  • Backplane testers
  • Compression testers
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Digital multimeters
  • Mass flow leak testers
  • Eddy current probes

Alternative Job Titles