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Automation Risk Analysis

Will “Batch Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Collect or select samples for testing or for use as models.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

Technologies & Software

  • Qwen (Alibaba)
  • Cognex Vision AI
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Database software
  • Data entry software
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Skype
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Computer assisted design software
  • SAP software
  • Inspection marking systems
  • Cybermetrics GAGETrak
  • Data analysis software
  • Extensible markup language XML
  • Microsoft Office software
  • R
  • Microsoft PowerPoint
  • Microsoft Access
  • Apache Hive
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Verisurf Metrology
  • Rockwell Automation AI
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • Gemini (Google)
  • The MathWorks MATLAB
  • FileMaker Pro
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • DeepSeek
  • Sight Machine AI
  • Microsoft Excel
  • Structured query language SQL
  • Tolerance analysis software
  • IBM Notes
  • Nova (Amazon)
  • Microsoft Word
  • IBM Lotus Notes
  • Label inspection systems
  • Selenium
  • Microsoft SharePoint
  • Minitab
  • Medical condition coding software
  • Microsoft Visio
  • Claude (Anthropic)
  • Mastercam computer-aided design and manufacturing software
  • Depth gauges
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Holographic interferometers
  • Creep and stress relaxation testers
  • Function generators
  • Magnetic particle flaw detectors
  • Overhead cranes
  • Signal generators
  • Viscometers
  • Bubble leak testers
  • Laser shearography flaw detectors
  • Digital voltmeters DVM
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Calipers
  • Compression testers
  • Thread gauges
  • Verisurf Master3DGage
  • Tensile testers
  • Return loss calibrator RLC passive component testers
  • Sampling oscilloscopes
  • Shear testers
  • Resistivity meters
  • Hydraulic lifts
  • Beta gauges
  • In-circuit testers
  • Frequency meters
  • Industrial bench scales
  • Accelerometers
  • Printed circuit board PCB testers
  • Gloss meters
  • Penetrant flaw detectors
  • Optical comparators
  • Bit error rate testers BERT
  • Calorimetric leak testers
  • Ammeters
  • Null-balance acceleration instruments
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Height gauges
  • Hipot testers
  • Power meters
  • Laser thickness gauges
  • Personal computers
  • Linear or mixed signal equipment
  • Hardness testers
  • Continuity testers
  • Strain gauges
  • Sorting machines
  • Mass flow leak testers
  • Frequency counters
  • Forklifts
  • Verisurf CMM Master
  • Force transducers
  • Plotters
  • Eddy current probes
  • Verisurf 3Dgage
  • Ductility testers
  • Digital multimeters
  • Environmental chambers
  • Conductivity meters
  • Optical gauges
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Micrometers
  • Impact toughness testers
  • Pin gauges
  • Pi tapes
  • Piezoelectric acceleration instruments
  • Direct current DC power testers
  • Multimeters
  • Color spectrometers
  • Measuring microscopes
  • Pulse generators
  • Eddy current flaw detectors
  • Shock testers
  • Radiographic flaw detectors
  • Backplane testers
  • Logic test systems
  • Resistance meters
  • Moisture meters
  • Utrasonic flaw detectors
  • Plug gauges
  • Impact hammers
  • Magnetic induction acceleration instruments
  • Digital resistance meters

Alternative Job Titles