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Automation Risk Analysis

Will “Batch Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Analyze test data, making computations as necessary, to determine test results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

  • Compute usable amounts of items in shipments.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

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  • ChatGPT (OpenAI)
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  • Sight Machine AI
  • Microsoft Access
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  • Rockwell Automation AI
  • Microsoft Word
  • Dassault Systemes CATIA
  • Atlassian JIRA
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Data analysis software
  • SAP software
  • Microsoft Outlook
  • Design of experiments DOE software
  • Kimi (Moonshot AI)
  • IBM Notes
  • DeepSeek
  • ABB AI Robotics
  • Siemens Industrial AI
  • Label inspection systems
  • The MathWorks MATLAB
  • Gemini (Google)
  • Microsoft Office software
  • Microsoft Visio
  • Structured query language SQL
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Nova (Amazon)
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Database software
  • Autodesk AutoCAD
  • Grok (xAI)
  • Extensible markup language XML
  • Verisurf Metrology
  • Cybermetrics GAGETrak
  • Microsoft Excel
  • Tolerance analysis software
  • Statistical process control SPC data collection devices
  • FileMaker Pro
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  • Data entry software
  • Coordinate measuring machine software
  • Claude (Anthropic)
  • Hydraulic pumps
  • Overhead cranes
  • Impact hammers
  • Ductility testers
  • Resistance meters
  • Optical comparators
  • In-circuit testers
  • Function generators
  • Plotters
  • Mass flow leak testers
  • Gloss meters
  • Pulse generators
  • Verisurf 3Dgage
  • Digital multimeters
  • Coordinate measuring machines CMM
  • Height gauges
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Hardness testers
  • Shock testers
  • Ammeters
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Plug gauges
  • Accelerometers
  • Signal generators
  • Strain gauges
  • Penetrant flaw detectors
  • Digital resistance meters
  • Capacitive acceleration instruments
  • Sampling oscilloscopes
  • Beta gauges
  • Bubble leak testers
  • Compression testers
  • Backplane testers
  • Calipers
  • Impact toughness testers
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Metallurgical microscopes
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Moisture meters
  • Null-balance acceleration instruments
  • Resistivity meters
  • Creep and stress relaxation testers
  • Printed circuit board PCB testers
  • Pi tapes
  • Tensile testers
  • Frequency meters
  • Verisurf CMM Master
  • Piezoelectric acceleration instruments
  • Industrial bench scales
  • Linear or mixed signal equipment
  • Environmental chambers
  • Magnetic particle flaw detectors
  • Color spectrometers
  • Return loss calibrator RLC passive component testers
  • Digital resistance thermometers
  • Force transducers
  • Eddy current probes
  • Conductivity meters
  • Radiographic flaw detectors
  • Continuity testers
  • Fatigue testers
  • Viscometers
  • Hipot testers
  • Forklifts
  • Thread gauges
  • Logic test systems
  • Power meters
  • Sorting machines
  • Micrometers
  • Frequency counters
  • Vibration and shaker systems
  • Eddy current flaw detectors
  • Magnetic induction acceleration instruments
  • Laser thickness gauges
  • Shear testers
  • Measuring microscopes
  • Depth gauges
  • Holographic interferometers
  • Laser shearography flaw detectors
  • Multimeters
  • Direct current DC power testers
  • Optical gauges
  • Personal computers
  • Utrasonic flaw detectors

Alternative Job Titles