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Automation Risk Analysis

Will “Batch Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Notify supervisors or other personnel of production problems.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Atlassian JIRA
  • Apache Pig
  • ChatGPT (OpenAI)
  • IBM Notes
  • Nova (Amazon)
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • Computer assisted design software
  • Qwen (Alibaba)
  • Microsoft Visio
  • IBM Lotus Notes
  • Gemini (Google)
  • Autodesk AutoCAD
  • Microsoft Office software
  • Microsoft Access
  • Mastercam Design
  • Design of experiments DOE software
  • Cybermetrics GAGETrak
  • Inspection marking systems
  • Sight Machine AI
  • Apache Hive
  • R
  • Database software
  • Label inspection systems
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Structured query language SQL
  • Microsoft Excel
  • Microsoft Word
  • Data entry software
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • ABB AI Robotics
  • Llama (Meta)
  • Minitab
  • Microsoft SharePoint
  • Extensible markup language XML
  • Grok (xAI)
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • SAP software
  • Skype
  • Tolerance analysis software
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • FileMaker Pro
  • Microsoft Outlook
  • DeepSeek
  • Computer-aided inspection software
  • Data analysis software
  • The MathWorks MATLAB
  • Medical condition coding software
  • Tensile testers
  • Manufacturing defect analyzers MDA
  • Overhead cranes
  • Hipot testers
  • Pin gauges
  • Digital resistance meters
  • Moisture meters
  • Resonance acceleration instruments
  • Ammeters
  • Eddy current flaw detectors
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Compression testers
  • Strain gauges
  • Multimeters
  • Eddy current probes
  • Linear or mixed signal equipment
  • Resistance meters
  • Coordinate measuring machines CMM
  • Digital voltmeters DVM
  • Plotters
  • Creep and stress relaxation testers
  • Vibration and shaker systems
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Sorting machines
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Gloss meters
  • Impact hammers
  • Digital resistance thermometers
  • Impact toughness testers
  • Mass flow leak testers
  • Signal generators
  • Calorimetric leak testers
  • Optical comparators
  • Viscometers
  • Bubble leak testers
  • Utrasonic flaw detectors
  • Pulse generators
  • Printed circuit board PCB testers
  • Shock testers
  • Capacitive acceleration instruments
  • Hardness testers
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Ductility testers
  • Conductivity meters
  • Micrometers
  • Depth gauges
  • Beta gauges
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Height gauges
  • Verisurf CMM Master
  • Digital multimeters
  • Verisurf Master3DGage
  • Logic test systems
  • Continuity testers
  • Frequency counters
  • In-circuit testers
  • Hydraulic lifts
  • Force transducers
  • Function generators
  • Bit error rate testers BERT
  • Measuring microscopes
  • Penetrant flaw detectors
  • Radiographic flaw detectors
  • Shear testers
  • Plug gauges
  • Personal computers
  • Calipers
  • Resistivity meters
  • Laser thickness gauges
  • Forklifts
  • Accelerometers
  • Pi tapes
  • Color spectrometers
  • Power meters
  • Holographic interferometers
  • Magnetic induction acceleration instruments
  • Verisurf 3Dgage
  • Thread gauges
  • Optical gauges
  • Environmental chambers
  • Null-balance acceleration instruments
  • Backplane testers
  • Fatigue testers

Alternative Job Titles