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Automation Risk Analysis

Will “Batch Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Compute usable amounts of items in shipments.

Technologies & Software

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  • FileMaker Pro
  • Inspection marking systems
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Microsoft Office software
  • Dassault Systemes CATIA
  • ChatGPT (OpenAI)
  • Microsoft Visio
  • IBM Lotus Notes
  • Minitab
  • Verisurf Metrology
  • Data entry software
  • Microsoft Outlook
  • Selenium
  • Tolerance analysis software
  • Apache Pig
  • Microsoft Word
  • Nova (Amazon)
  • Siemens Industrial AI
  • R
  • IBM Notes
  • Design of experiments DOE software
  • Microsoft Access
  • Microsoft PowerPoint
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • DeepSeek
  • Qwen (Alibaba)
  • Database software
  • Grok (xAI)
  • ABB AI Robotics
  • Data analysis software
  • Coordinate measuring machine software
  • SAP software
  • Claude (Anthropic)
  • Medical condition coding software
  • Sight Machine AI
  • Gemini (Google)
  • Computer assisted design software
  • Apache Hive
  • Label inspection systems
  • Extensible markup language XML
  • Statistical process control SPC data collection devices
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • The MathWorks MATLAB
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Force transducers
  • Logic test systems
  • Tensile testers
  • Resonance acceleration instruments
  • Strain gauges
  • Laser shearography flaw detectors
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Resistance meters
  • Verisurf CMM Master
  • Overhead cranes
  • Frequency meters
  • Eddy current flaw detectors
  • Verisurf Master3DGage
  • Calorimetric leak testers
  • Creep and stress relaxation testers
  • Backplane testers
  • Hydraulic pumps
  • Laser thickness gauges
  • Digital resistance meters
  • Digital voltmeters DVM
  • Pin gauges
  • Shock testers
  • Function generators
  • Hipot testers
  • Null-balance acceleration instruments
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Eddy current probes
  • Verisurf 3Dgage
  • Frequency counters
  • Moisture meters
  • Calipers
  • In-circuit testers
  • Utrasonic flaw detectors
  • Thread gauges
  • Multimeters
  • Digital multimeters
  • Gloss meters
  • Return loss calibrator RLC passive component testers
  • Coordinate measuring machines CMM
  • Shear testers
  • Hydraulic lifts
  • Linear or mixed signal equipment
  • Impact hammers
  • Color spectrometers
  • Optical gauges
  • Power meters
  • Penetrant flaw detectors
  • Fatigue testers
  • Mass flow leak testers
  • Sorting machines
  • Resistivity meters
  • Signal generators
  • Measuring microscopes
  • Compression testers
  • Height gauges
  • Beta gauges
  • Metallurgical microscopes
  • Magnetic particle flaw detectors
  • Printed circuit board PCB testers
  • Forklifts
  • Plug gauges
  • Continuity testers
  • Ammeters
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Bubble leak testers
  • Bit error rate testers BERT
  • Depth gauges
  • Environmental chambers
  • Sampling oscilloscopes
  • Optical comparators
  • Conductivity meters
  • Hardness testers
  • Radiographic flaw detectors
  • Viscometers
  • Ductility testers
  • Vibration and shaker systems
  • Impact toughness testers
  • Capacitive acceleration instruments
  • Personal computers
  • Digital resistance thermometers
  • Plotters
  • Direct current DC power testers
  • Holographic interferometers
  • Micrometers

Alternative Job Titles