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Automation Risk Analysis

Will “Batch Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Batch Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Batch Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • IBM Notes
  • Inspection marking systems
  • Tolerance analysis software
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • Rockwell Automation AI
  • FileMaker Pro
  • IBM Lotus Notes
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Microsoft Outlook
  • Medical condition coding software
  • Microsoft Word
  • SAP software
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Qwen (Alibaba)
  • Computer assisted design software
  • Minitab
  • Autodesk AutoCAD
  • Structured query language SQL
  • R
  • Siemens Industrial AI
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Microsoft SharePoint
  • Apache Pig
  • Cognex Vision AI
  • Statistical process control SPC data collection devices
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • DeepSeek
  • The MathWorks MATLAB
  • Extensible markup language XML
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • Data analysis software
  • Microsoft Visio
  • Mastercam Design
  • Data entry software
  • Database software
  • Label inspection systems
  • Atlassian JIRA
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Apache Hive
  • Selenium
  • Design of experiments DOE software
  • Nova (Amazon)
  • Microsoft Office software
  • Computer-aided inspection software
  • ABB AI Robotics
  • Microsoft Access
  • Digital multimeters
  • Shock testers
  • Plug gauges
  • Holographic interferometers
  • Verisurf Master3DGage
  • Ductility testers
  • Verisurf CMM Master
  • Sorting machines
  • Plotters
  • Magnetic induction acceleration instruments
  • Vibration and shaker systems
  • In-circuit testers
  • Resistance meters
  • Penetrant flaw detectors
  • Frequency meters
  • Impact hammers
  • Digital resistance thermometers
  • Resistivity meters
  • Magnetic particle flaw detectors
  • Accelerometers
  • Mass flow leak testers
  • Environmental chambers
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Coordinate measuring machines CMM
  • Force transducers
  • Thread gauges
  • Laser shearography flaw detectors
  • Utrasonic flaw detectors
  • Pin gauges
  • Frequency counters
  • Function generators
  • Bubble leak testers
  • Color spectrometers
  • Personal computers
  • Bit error rate testers BERT
  • Hipot testers
  • Ammeters
  • Hardness testers
  • Strain gauges
  • Pi tapes
  • Impact toughness testers
  • Multimeters
  • Micrometers
  • Compression testers
  • Piezoelectric acceleration instruments
  • Signal generators
  • Optical comparators
  • Creep and stress relaxation testers
  • Eddy current probes
  • Fatigue testers
  • Printed circuit board PCB testers
  • Calipers
  • Height gauges
  • Backplane testers
  • Optical gauges
  • Industrial bench scales
  • Direct current DC power testers
  • Tensile testers
  • Hydraulic lifts
  • Resonance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Hydraulic pumps
  • Radiographic flaw detectors
  • Overhead cranes
  • Digital voltmeters DVM
  • Forklifts
  • Verisurf 3Dgage
  • Null-balance acceleration instruments
  • Moisture meters
  • Power meters
  • Digital resistance meters
  • Measuring microscopes
  • Conductivity meters
  • Manufacturing defect analyzers MDA
  • Logic test systems
  • Continuity testers
  • Shear testers
  • Laser thickness gauges
  • Gloss meters
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Depth gauges
  • Beta gauges
  • Pulse generators
  • Viscometers
  • Linear or mixed signal equipment
  • Calorimetric leak testers

Alternative Job Titles