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Automation Risk Analysis

Will “Roll Tension Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Tension Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Tension Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Position products, components, or parts for testing.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

Technologies & Software

  • DeepSeek
  • Apache Hive
  • Microsoft Office software
  • Inspection marking systems
  • Tolerance analysis software
  • Atlassian JIRA
  • Medical condition coding software
  • Microsoft SharePoint
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Coordinate measuring machine software
  • Microsoft Access
  • Computer-aided inspection software
  • Mastercam computer-aided design and manufacturing software
  • Siemens Industrial AI
  • Gemini (Google)
  • R
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Microsoft Visio
  • Data entry software
  • Cognex Vision AI
  • IBM Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Microsoft Word
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Label inspection systems
  • Extensible markup language XML
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Structured query language SQL
  • Mastercam Design
  • Autodesk AutoCAD
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Minitab
  • Selenium
  • Verisurf Metrology
  • FileMaker Pro
  • Cybermetrics GAGETrak
  • Database software
  • SAP software
  • ABB AI Robotics
  • Sight Machine AI
  • The MathWorks MATLAB
  • Skype
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Apache Pig
  • Data analysis software
  • Claude (Anthropic)
  • Computer assisted design software
  • Printed circuit board PCB testers
  • Viscometers
  • Optical comparators
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Industrial bench scales
  • Hipot testers
  • Penetrant flaw detectors
  • Frequency counters
  • Magnetic particle flaw detectors
  • Logic test systems
  • Compression testers
  • Piezoelectric acceleration instruments
  • Beta gauges
  • Laser shearography flaw detectors
  • Multimeters
  • Thread gauges
  • Mass flow leak testers
  • Utrasonic flaw detectors
  • Plotters
  • Color spectrometers
  • Environmental chambers
  • Ammeters
  • Pulse generators
  • Measuring microscopes
  • Tensile testers
  • Hardness testers
  • Vibration and shaker systems
  • Power meters
  • Impact hammers
  • Signal generators
  • Direct current DC power testers
  • Digital resistance meters
  • Shear testers
  • Conductivity meters
  • Impact toughness testers
  • Radiographic flaw detectors
  • Capacitive acceleration instruments
  • Ductility testers
  • Eddy current probes
  • Holographic interferometers
  • Sorting machines
  • Linear or mixed signal equipment
  • Verisurf CMM Master
  • Metallurgical microscopes
  • Height gauges
  • Verisurf Master3DGage
  • Function generators
  • Hydraulic pumps
  • Depth gauges
  • Forklifts
  • Calipers
  • Calorimetric leak testers
  • Strain gauges
  • Resistance meters
  • Manufacturing defect analyzers MDA
  • Hydraulic lifts
  • Personal computers
  • Eddy current flaw detectors
  • Null-balance acceleration instruments
  • Gloss meters
  • Pi tapes
  • Moisture meters
  • Pin gauges
  • Plug gauges
  • Resistivity meters
  • Backplane testers
  • Force transducers
  • Creep and stress relaxation testers
  • Digital resistance thermometers
  • Coordinate measuring machines CMM
  • Fatigue testers
  • Continuity testers
  • Return loss calibrator RLC passive component testers
  • Shock testers
  • Digital multimeters
  • Bubble leak testers
  • In-circuit testers
  • Sampling oscilloscopes
  • Optical gauges
  • Verisurf 3Dgage
  • Accelerometers
  • Magnetic induction acceleration instruments
  • Bit error rate testers BERT
  • Overhead cranes
  • Micrometers
  • Resonance acceleration instruments
  • Frequency meters

Alternative Job Titles