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Automation Risk Analysis

Will “Roll Tension Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Tension Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Tension Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Analyze test data, making computations as necessary, to determine test results.

  • Notify supervisors or other personnel of production problems.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • ABB AI Robotics
  • FileMaker Pro
  • Grok (xAI)
  • R
  • Verisurf Metrology
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Skype
  • Sight Machine AI
  • Gemini (Google)
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Apache Hive
  • Database software
  • Cognex Vision AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • IBM Notes
  • Siemens Industrial AI
  • Microsoft Office software
  • Data analysis software
  • Mastercam computer-aided design and manufacturing software
  • Minitab
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Extensible markup language XML
  • Computer assisted design software
  • Microsoft Excel
  • Inspection marking systems
  • Data entry software
  • Structured query language SQL
  • Qwen (Alibaba)
  • Tolerance analysis software
  • Nova (Amazon)
  • Medical condition coding software
  • Microsoft Outlook
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Selenium
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Microsoft Word
  • Apache Pig
  • SAP software
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Microsoft Access
  • Rockwell Automation AI
  • IBM Lotus Notes
  • Label inspection systems
  • Claude (Anthropic)
  • Mastercam Design
  • Computer-aided inspection software
  • DeepSeek
  • Shear testers
  • Frequency counters
  • Plotters
  • Backplane testers
  • Color spectrometers
  • Shock testers
  • Calorimetric leak testers
  • Sorting machines
  • Viscometers
  • Piezoelectric acceleration instruments
  • Conductivity meters
  • Laser thickness gauges
  • Power meters
  • In-circuit testers
  • Height gauges
  • Eddy current probes
  • Resonance acceleration instruments
  • Forklifts
  • Overhead cranes
  • Calipers
  • Ammeters
  • Thread gauges
  • Hipot testers
  • Function generators
  • Personal computers
  • Pin gauges
  • Resistance meters
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Digital resistance meters
  • Industrial bench scales
  • Beta gauges
  • Tensile testers
  • Impact hammers
  • Hydraulic pumps
  • Ductility testers
  • Mass flow leak testers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Optical gauges
  • Digital resistance thermometers
  • Eddy current flaw detectors
  • Manufacturing defect analyzers MDA
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Capacitive acceleration instruments
  • Utrasonic flaw detectors
  • Moisture meters
  • Holographic interferometers
  • Accelerometers
  • Creep and stress relaxation testers
  • Measuring microscopes
  • Verisurf 3Dgage
  • Signal generators
  • Frequency meters
  • Impact toughness testers
  • Null-balance acceleration instruments
  • Digital voltmeters DVM
  • Penetrant flaw detectors
  • Optical comparators
  • Digital multimeters
  • Hardness testers
  • Pi tapes
  • Environmental chambers
  • Printed circuit board PCB testers
  • Fatigue testers
  • Sampling oscilloscopes
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Radiographic flaw detectors
  • Bubble leak testers
  • Strain gauges
  • Force transducers
  • Direct current DC power testers
  • Micrometers
  • Vibration and shaker systems
  • Depth gauges
  • Laser shearography flaw detectors
  • Plug gauges
  • Continuity testers
  • Multimeters
  • Resistivity meters
  • Gloss meters
  • Pulse generators
  • Metallurgical microscopes
  • Compression testers

Alternative Job Titles