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Automation Risk Analysis

Will “Roll Tension Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Roll Tension Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Roll Tension Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Recommend necessary corrective actions, based on inspection results.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Position products, components, or parts for testing.

Technologies & Software

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  • Claude (Anthropic)
  • Verisurf Metrology
  • Inspection marking systems
  • Microsoft Outlook
  • The MathWorks MATLAB
  • Apache Hive
  • Data analysis software
  • Dassault Systemes SolidWorks
  • Coordinate measuring machine software
  • Microsoft Visio
  • IBM Notes
  • SAP software
  • Qwen (Alibaba)
  • Database software
  • Microsoft Word
  • Minitab
  • Siemens Industrial AI
  • Nova (Amazon)
  • Structured query language SQL
  • Apache Pig
  • Extensible markup language XML
  • Cybermetrics GAGETrak
  • Microsoft Access
  • Sight Machine AI
  • Cognex Vision AI
  • DeepSeek
  • Mastercam computer-aided design and manufacturing software
  • Selenium
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data entry software
  • Label inspection systems
  • Mistral (Mistral AI)
  • Computer assisted design software
  • Design of experiments DOE software
  • Rockwell Automation AI
  • Atlassian JIRA
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Autodesk AutoCAD
  • ABB AI Robotics
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  • Skype
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  • R
  • Medical condition coding software
  • Computer-aided inspection software
  • Pulse generators
  • In-circuit testers
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Ductility testers
  • Bubble leak testers
  • Viscometers
  • Laser thickness gauges
  • Color spectrometers
  • Null-balance acceleration instruments
  • Eddy current probes
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Coordinate measuring machines CMM
  • Tensile testers
  • Digital voltmeters DVM
  • Accelerometers
  • Direct current DC power testers
  • Impact hammers
  • Logic test systems
  • Hydraulic lifts
  • Verisurf 3Dgage
  • Magnetic particle flaw detectors
  • Hipot testers
  • Impact toughness testers
  • Personal computers
  • Sampling oscilloscopes
  • Measuring microscopes
  • Beta gauges
  • Backplane testers
  • Pin gauges
  • Pi tapes
  • Resistivity meters
  • Ammeters
  • Multimeters
  • Calipers
  • Shear testers
  • Conductivity meters
  • Capacitive acceleration instruments
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Return loss calibrator RLC passive component testers
  • Plug gauges
  • Forklifts
  • Shock testers
  • Vibration and shaker systems
  • Function generators
  • Digital resistance thermometers
  • Power meters
  • Frequency meters
  • Overhead cranes
  • Resistance meters
  • Micrometers
  • Verisurf Master3DGage
  • Printed circuit board PCB testers
  • Digital multimeters
  • Linear or mixed signal equipment
  • Environmental chambers
  • Calorimetric leak testers
  • Piezoelectric acceleration instruments
  • Frequency counters
  • Signal generators
  • Radiographic flaw detectors
  • Hydraulic pumps
  • Utrasonic flaw detectors
  • Height gauges
  • Depth gauges
  • Eddy current flaw detectors
  • Resonance acceleration instruments
  • Laser shearography flaw detectors
  • Industrial bench scales
  • Sorting machines
  • Optical comparators
  • Fatigue testers
  • Digital resistance meters
  • Continuity testers
  • Plotters
  • Strain gauges
  • Gloss meters
  • Optical gauges
  • Holographic interferometers
  • Moisture meters
  • Force transducers
  • Thread gauges
  • Creep and stress relaxation testers
  • Mass flow leak testers
  • Metallurgical microscopes

Alternative Job Titles