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Automation Risk Analysis

Will “Production Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Production Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Production Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Compute usable amounts of items in shipments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Position products, components, or parts for testing.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Read dials or meters to verify that equipment is functioning at specified levels.

Technologies & Software

  • Extensible markup language XML
  • Mistral (Mistral AI)
  • Mastercam Design
  • Claude (Anthropic)
  • Nova (Amazon)
  • Cognex Vision AI
  • Skype
  • Atlassian JIRA
  • Dassault Systemes SolidWorks
  • Computer assisted design software
  • Selenium
  • Statistical process control SPC data collection devices
  • Computer-aided inspection software
  • Database software
  • Microsoft Access
  • Microsoft PowerPoint
  • Microsoft Outlook
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Apache Hive
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Data entry software
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Llama (Meta)
  • Grok (xAI)
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Structured query language SQL
  • Gemini (Google)
  • Microsoft SharePoint
  • R
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • Data analysis software
  • Microsoft Visio
  • Apache Pig
  • Siemens Industrial AI
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • ABB AI Robotics
  • Verisurf Metrology
  • Microsoft Excel
  • Label inspection systems
  • Inspection marking systems
  • Coordinate measuring machine software
  • ChatGPT (OpenAI)
  • Tolerance analysis software
  • Minitab
  • Microsoft Word
  • SAP software
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • Forklifts
  • Calorimetric leak testers
  • Measuring microscopes
  • Hardness testers
  • Calipers
  • Industrial bench scales
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • Frequency counters
  • Creep and stress relaxation testers
  • Environmental chambers
  • Printed circuit board PCB testers
  • Depth gauges
  • Multimeters
  • Verisurf 3Dgage
  • Personal computers
  • Moisture meters
  • Utrasonic flaw detectors
  • Shear testers
  • Direct current DC power testers
  • Plug gauges
  • Thread gauges
  • Mass flow leak testers
  • Shock testers
  • Pin gauges
  • Height gauges
  • Radiographic flaw detectors
  • In-circuit testers
  • Digital resistance meters
  • Tensile testers
  • Bit error rate testers BERT
  • Hydraulic lifts
  • Function generators
  • Laser thickness gauges
  • Eddy current flaw detectors
  • Color spectrometers
  • Signal generators
  • Viscometers
  • Plotters
  • Force transducers
  • Fatigue testers
  • Backplane testers
  • Micrometers
  • Resistivity meters
  • Metallurgical microscopes
  • Pulse generators
  • Optical comparators
  • Accelerometers
  • Gloss meters
  • Conductivity meters
  • Beta gauges
  • Ammeters
  • Verisurf CMM Master
  • Sampling oscilloscopes
  • Logic test systems
  • Resistance meters
  • Null-balance acceleration instruments
  • Bubble leak testers
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Continuity testers
  • Holographic interferometers
  • Vibration and shaker systems
  • Impact toughness testers
  • Frequency meters
  • Verisurf Master3DGage
  • Linear or mixed signal equipment
  • Overhead cranes
  • Penetrant flaw detectors
  • Magnetic induction acceleration instruments
  • Sorting machines
  • Coordinate measuring machines CMM
  • Resonance acceleration instruments
  • Pi tapes
  • Hipot testers
  • Laser shearography flaw detectors
  • Power meters
  • Ductility testers
  • Magnetic particle flaw detectors
  • Piezoelectric acceleration instruments
  • Compression testers
  • Impact hammers
  • Optical gauges
  • Digital multimeters
  • Strain gauges
  • Digital resistance thermometers
  • Return loss calibrator RLC passive component testers
  • Eddy current probes

Alternative Job Titles