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Automation Risk Analysis

Will “Control Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Collect or select samples for testing or for use as models.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

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  • Medical condition coding software
  • Verisurf Metrology
  • FileMaker Pro
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Cognex Vision AI
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Minitab
  • Design of experiments DOE software
  • Tolerance analysis software
  • Microsoft PowerPoint
  • Microsoft Office software
  • Computer assisted design software
  • Microsoft Word
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Database software
  • SAP software
  • Mastercam Design
  • Data analysis software
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Apache Pig
  • Computer-aided inspection software
  • Gemini (Google)
  • Extensible markup language XML
  • Microsoft Access
  • Microsoft Outlook
  • DeepSeek
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Dassault Systemes CATIA
  • Data entry software
  • IBM Lotus Notes
  • Mistral (Mistral AI)
  • R
  • Llama (Meta)
  • Microsoft Excel
  • Claude (Anthropic)
  • Cybermetrics GAGETrak
  • Qwen (Alibaba)
  • Sight Machine AI
  • Skype
  • Microsoft SharePoint
  • IBM Notes
  • ABB AI Robotics
  • The MathWorks MATLAB
  • Nova (Amazon)
  • Selenium
  • Inspection marking systems
  • Coordinate measuring machine software
  • Manufacturing defect analyzers MDA
  • Laser thickness gauges
  • Coordinate measuring machines CMM
  • Tensile testers
  • Ammeters
  • Moisture meters
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Resistance meters
  • Sampling oscilloscopes
  • Continuity testers
  • Sorting machines
  • Force transducers
  • Penetrant flaw detectors
  • Digital resistance meters
  • Function generators
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Optical comparators
  • Measuring microscopes
  • Magnetic particle flaw detectors
  • Multimeters
  • Pulse generators
  • Piezoelectric acceleration instruments
  • Linear or mixed signal equipment
  • In-circuit testers
  • Plotters
  • Gloss meters
  • Bit error rate testers BERT
  • Personal computers
  • Viscometers
  • Plug gauges
  • Color spectrometers
  • Verisurf CMM Master
  • Creep and stress relaxation testers
  • Calipers
  • Shear testers
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Eddy current probes
  • Pin gauges
  • Radiographic flaw detectors
  • Backplane testers
  • Metallurgical microscopes
  • Direct current DC power testers
  • Resonance acceleration instruments
  • Digital multimeters
  • Utrasonic flaw detectors
  • Power meters
  • Vibration and shaker systems
  • Frequency meters
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Industrial bench scales
  • Mass flow leak testers
  • Impact hammers
  • Printed circuit board PCB testers
  • Shock testers
  • Ductility testers
  • Pi tapes
  • Signal generators
  • Impact toughness testers
  • Holographic interferometers
  • Conductivity meters
  • Fatigue testers
  • Bubble leak testers
  • Micrometers
  • Verisurf Master3DGage
  • Accelerometers
  • Depth gauges
  • Capacitive acceleration instruments
  • Environmental chambers
  • Thread gauges
  • Logic test systems
  • Beta gauges
  • Hydraulic pumps
  • Hardness testers
  • Hipot testers
  • Height gauges
  • Resistivity meters
  • Null-balance acceleration instruments
  • Optical gauges
  • Frequency counters
  • Forklifts
  • Compression testers
  • Digital resistance thermometers
  • Strain gauges

Alternative Job Titles