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Automation Risk Analysis

Will “Control Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute usable amounts of items in shipments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Kimi (Moonshot AI)
  • Computer assisted design software
  • Mastercam computer-aided design and manufacturing software
  • Database software
  • The MathWorks MATLAB
  • Apache Pig
  • Minitab
  • Microsoft Word
  • Data analysis software
  • Qwen (Alibaba)
  • Mastercam Design
  • Nova (Amazon)
  • Skype
  • Coordinate measuring machine software
  • Medical condition coding software
  • Cognex Vision AI
  • Verisurf Metrology
  • DeepSeek
  • ChatGPT (OpenAI)
  • IBM Notes
  • Sight Machine AI
  • Selenium
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Tolerance analysis software
  • Microsoft PowerPoint
  • ABB AI Robotics
  • Llama (Meta)
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Microsoft Outlook
  • Statistical process control SPC data collection devices
  • Mistral (Mistral AI)
  • Inspection marking systems
  • Apache Hive
  • R
  • Computer-aided inspection software
  • SAP software
  • Microsoft Excel
  • Dassault Systemes SolidWorks
  • Atlassian JIRA
  • Extensible markup language XML
  • Microsoft Office software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Label inspection systems
  • Rockwell Automation AI
  • Claude (Anthropic)
  • FileMaker Pro
  • Gemini (Google)
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • IBM Lotus Notes
  • Microsoft SharePoint
  • Data entry software
  • Grok (xAI)
  • Microsoft Access
  • Microsoft Visio
  • Hydraulic pumps
  • Bubble leak testers
  • Calipers
  • Hardness testers
  • Verisurf 3Dgage
  • Eddy current probes
  • Ammeters
  • Moisture meters
  • Creep and stress relaxation testers
  • Forklifts
  • In-circuit testers
  • Compression testers
  • Beta gauges
  • Plotters
  • Eddy current flaw detectors
  • Fatigue testers
  • Sampling oscilloscopes
  • Strain gauges
  • Laser shearography flaw detectors
  • Resistance meters
  • Radiographic flaw detectors
  • Digital voltmeters DVM
  • Power meters
  • Pi tapes
  • Height gauges
  • Environmental chambers
  • Frequency meters
  • Personal computers
  • Tensile testers
  • Conductivity meters
  • Color spectrometers
  • Impact toughness testers
  • Accelerometers
  • Laser thickness gauges
  • Verisurf CMM Master
  • Frequency counters
  • Pin gauges
  • Continuity testers
  • Bit error rate testers BERT
  • Shock testers
  • Coordinate measuring machines CMM
  • Depth gauges
  • Industrial bench scales
  • Micrometers
  • Calorimetric leak testers
  • Viscometers
  • Sorting machines
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Multimeters
  • Printed circuit board PCB testers
  • Resistivity meters
  • Vibration and shaker systems
  • Gloss meters
  • Backplane testers
  • Optical comparators
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Digital resistance thermometers
  • Penetrant flaw detectors
  • Signal generators
  • Logic test systems
  • Overhead cranes
  • Plug gauges
  • Thread gauges
  • Magnetic induction acceleration instruments
  • Shear testers
  • Verisurf Master3DGage
  • Null-balance acceleration instruments
  • Digital multimeters
  • Direct current DC power testers
  • Utrasonic flaw detectors
  • Force transducers
  • Hydraulic lifts
  • Magnetic particle flaw detectors
  • Digital resistance meters
  • Holographic interferometers
  • Measuring microscopes
  • Hipot testers
  • Optical gauges
  • Impact hammers
  • Linear or mixed signal equipment
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Piezoelectric acceleration instruments
  • Function generators

Alternative Job Titles