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Automation Risk Analysis

Will “Control Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute defect percentages or averages, using formulas and calculators.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Analyze test data, making computations as necessary, to determine test results.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Notify supervisors or other personnel of production problems.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

Technologies & Software

  • Microsoft Visio
  • Minitab
  • Atlassian JIRA
  • Structured query language SQL
  • Inspection marking systems
  • Design of experiments DOE software
  • Data analysis software
  • Coordinate measuring machine software
  • DeepSeek
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • Skype
  • ChatGPT (OpenAI)
  • Data entry software
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • IBM Notes
  • Microsoft PowerPoint
  • Medical condition coding software
  • Label inspection systems
  • Apache Hive
  • Computer-aided inspection software
  • IBM Lotus Notes
  • Selenium
  • Extensible markup language XML
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Autodesk AutoCAD
  • Gemini (Google)
  • Database software
  • Llama (Meta)
  • Microsoft SharePoint
  • Microsoft Access
  • Microsoft Outlook
  • Sight Machine AI
  • Cognex Vision AI
  • Dassault Systemes CATIA
  • Grok (xAI)
  • ABB AI Robotics
  • Microsoft Office software
  • SAP software
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Apache Pig
  • FileMaker Pro
  • Tolerance analysis software
  • Nova (Amazon)
  • Mastercam Design
  • Qwen (Alibaba)
  • Microsoft Word
  • R
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • Null-balance acceleration instruments
  • Frequency meters
  • Utrasonic flaw detectors
  • Impact hammers
  • Resistivity meters
  • Compression testers
  • Frequency counters
  • Return loss calibrator RLC passive component testers
  • Shear testers
  • Impact toughness testers
  • Bubble leak testers
  • Plotters
  • Depth gauges
  • Digital resistance meters
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Metallurgical microscopes
  • Backplane testers
  • Sampling oscilloscopes
  • Laser thickness gauges
  • Penetrant flaw detectors
  • Magnetic particle flaw detectors
  • Ductility testers
  • Pulse generators
  • Eddy current probes
  • Bit error rate testers BERT
  • Shock testers
  • Power meters
  • Fatigue testers
  • Pin gauges
  • Capacitive acceleration instruments
  • Creep and stress relaxation testers
  • Hydraulic lifts
  • Laser shearography flaw detectors
  • Beta gauges
  • Linear or mixed signal equipment
  • Mass flow leak testers
  • Calipers
  • Moisture meters
  • Hipot testers
  • Ammeters
  • Industrial bench scales
  • Signal generators
  • Holographic interferometers
  • Resonance acceleration instruments
  • Magnetic induction acceleration instruments
  • Pi tapes
  • Calorimetric leak testers
  • Hardness testers
  • Force transducers
  • Direct current DC power testers
  • Eddy current flaw detectors
  • Printed circuit board PCB testers
  • Verisurf CMM Master
  • Digital multimeters
  • Viscometers
  • Overhead cranes
  • Resistance meters
  • Optical gauges
  • In-circuit testers
  • Thread gauges
  • Measuring microscopes
  • Multimeters
  • Optical comparators
  • Environmental chambers
  • Plug gauges
  • Function generators
  • Color spectrometers
  • Tensile testers
  • Height gauges
  • Verisurf 3Dgage
  • Personal computers
  • Continuity testers
  • Gloss meters
  • Hydraulic pumps
  • Conductivity meters
  • Sorting machines
  • Radiographic flaw detectors
  • Forklifts
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Coordinate measuring machines CMM
  • Micrometers
  • Piezoelectric acceleration instruments
  • Strain gauges
  • Logic test systems
  • Digital voltmeters DVM
  • Accelerometers

Alternative Job Titles