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Automation Risk Analysis

Will “Control Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Control Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Control Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Notify supervisors or other personnel of production problems.

  • Compute defect percentages or averages, using formulas and calculators.

  • Analyze test data, making computations as necessary, to determine test results.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute usable amounts of items in shipments.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

Technologies & Software

  • Cognex Vision AI
  • Structured query language SQL
  • Grok (xAI)
  • Microsoft Outlook
  • IBM Notes
  • Verisurf Metrology
  • Tolerance analysis software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Microsoft Word
  • SAP software
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Autodesk AutoCAD
  • Atlassian JIRA
  • Inspection marking systems
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • IBM Lotus Notes
  • Database software
  • Computer-aided inspection software
  • Cybermetrics GAGETrak
  • R
  • Mastercam Design
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Skype
  • Minitab
  • Apache Hive
  • Data entry software
  • Microsoft SharePoint
  • DeepSeek
  • Design of experiments DOE software
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Coordinate measuring machine software
  • Siemens Industrial AI
  • Computer assisted design software
  • Gemini (Google)
  • The MathWorks MATLAB
  • Rockwell Automation AI
  • Microsoft Excel
  • Llama (Meta)
  • Sight Machine AI
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Label inspection systems
  • Apache Pig
  • Nova (Amazon)
  • Dassault Systemes CATIA
  • Extensible markup language XML
  • Claude (Anthropic)
  • FileMaker Pro
  • Microsoft Access
  • ABB AI Robotics
  • Beta gauges
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Power meters
  • Shock testers
  • Micrometers
  • Creep and stress relaxation testers
  • Printed circuit board PCB testers
  • Digital voltmeters DVM
  • Manufacturing defect analyzers MDA
  • Optical comparators
  • Force transducers
  • Laser thickness gauges
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Tensile testers
  • Sorting machines
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Color spectrometers
  • Utrasonic flaw detectors
  • Null-balance acceleration instruments
  • Impact toughness testers
  • Pin gauges
  • Impact hammers
  • Calipers
  • Signal generators
  • Frequency counters
  • Hipot testers
  • Strain gauges
  • Linear or mixed signal equipment
  • Viscometers
  • Ductility testers
  • Eddy current probes
  • Overhead cranes
  • Thread gauges
  • Plug gauges
  • Gloss meters
  • Calorimetric leak testers
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Resistance meters
  • Mass flow leak testers
  • Compression testers
  • Verisurf 3Dgage
  • Digital resistance meters
  • Accelerometers
  • Direct current DC power testers
  • Personal computers
  • Ammeters
  • Bubble leak testers
  • Resistivity meters
  • Pulse generators
  • Vibration and shaker systems
  • Frequency meters
  • Optical gauges
  • Forklifts
  • Function generators
  • Fatigue testers
  • Digital multimeters
  • Pi tapes
  • Industrial bench scales
  • Conductivity meters
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Logic test systems
  • Eddy current flaw detectors
  • Height gauges
  • Magnetic particle flaw detectors
  • Verisurf Master3DGage
  • Moisture meters
  • Multimeters
  • Resonance acceleration instruments
  • Bit error rate testers BERT
  • Depth gauges
  • Continuity testers
  • Shear testers
  • Environmental chambers
  • Holographic interferometers
  • Backplane testers
  • Hardness testers

Alternative Job Titles