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Automation Risk Analysis

Will “Valve Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Valve Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Valve Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Analyze test data, making computations as necessary, to determine test results.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Notify supervisors or other personnel of production problems.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

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  • Data entry software
  • ChatGPT (OpenAI)
  • Minitab
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Mastercam computer-aided design and manufacturing software
  • Label inspection systems
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • Mastercam Design
  • Microsoft Excel
  • Microsoft Office software
  • Gemini (Google)
  • Llama (Meta)
  • Microsoft Outlook
  • Nova (Amazon)
  • Structured query language SQL
  • Inspection marking systems
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Statistical process control SPC data collection devices
  • Coordinate measuring machine software
  • R
  • Rockwell Automation AI
  • Grok (xAI)
  • Microsoft Visio
  • Selenium
  • Atlassian JIRA
  • Cybermetrics GAGETrak
  • Cognex Vision AI
  • Tolerance analysis software
  • Design of experiments DOE software
  • FileMaker Pro
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Apache Pig
  • Microsoft Word
  • SAP software
  • Computer assisted design software
  • Computer-aided inspection software
  • IBM Notes
  • Extensible markup language XML
  • Siemens Industrial AI
  • Capacitive acceleration instruments
  • Laser shearography flaw detectors
  • Return loss calibrator RLC passive component testers
  • Eddy current flaw detectors
  • Ammeters
  • Moisture meters
  • Magnetic particle flaw detectors
  • Bubble leak testers
  • Tensile testers
  • Measuring microscopes
  • Vibration and shaker systems
  • Verisurf 3Dgage
  • Metallurgical microscopes
  • Utrasonic flaw detectors
  • Eddy current probes
  • Digital voltmeters DVM
  • Laser thickness gauges
  • Multimeters
  • Personal computers
  • Depth gauges
  • Viscometers
  • Sampling oscilloscopes
  • Hydraulic pumps
  • Backplane testers
  • Shear testers
  • Industrial bench scales
  • Height gauges
  • Holographic interferometers
  • Pulse generators
  • Penetrant flaw detectors
  • Strain gauges
  • Compression testers
  • Logic test systems
  • Hydraulic lifts
  • Coordinate measuring machines CMM
  • Signal generators
  • Pin gauges
  • Conductivity meters
  • Gloss meters
  • Accelerometers
  • Piezoelectric acceleration instruments
  • Hipot testers
  • Resonance acceleration instruments
  • Pi tapes
  • Thread gauges
  • Calorimetric leak testers
  • Resistivity meters
  • Digital resistance thermometers
  • Resistance meters
  • Radiographic flaw detectors
  • Plotters
  • Continuity testers
  • Micrometers
  • Bit error rate testers BERT
  • Optical comparators
  • Hardness testers
  • Function generators
  • Plug gauges
  • Environmental chambers
  • Shock testers
  • Verisurf Master3DGage
  • Forklifts
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Null-balance acceleration instruments
  • Digital multimeters
  • Linear or mixed signal equipment
  • Optical gauges
  • Color spectrometers
  • Ductility testers
  • Magnetic induction acceleration instruments
  • Impact toughness testers
  • Fatigue testers
  • Frequency counters
  • Impact hammers
  • Sorting machines
  • Power meters
  • Calipers
  • Direct current DC power testers
  • Frequency meters
  • Manufacturing defect analyzers MDA
  • In-circuit testers
  • Beta gauges
  • Printed circuit board PCB testers
  • Overhead cranes
  • Force transducers
  • Verisurf CMM Master
  • Mass flow leak testers

Alternative Job Titles