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Automation Risk Analysis

Will “Processing Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Processing Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Processing Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Recommend necessary corrective actions, based on inspection results.

Technologies & Software

  • Computer-aided inspection software
  • Inspection marking systems
  • Selenium
  • Microsoft Office software
  • Data entry software
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Microsoft Access
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Microsoft Excel
  • Mastercam Design
  • IBM Lotus Notes
  • Nova (Amazon)
  • Database software
  • Cybermetrics GAGETrak
  • DeepSeek
  • R
  • ABB AI Robotics
  • Label inspection systems
  • IBM Notes
  • Microsoft Word
  • Microsoft Visio
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Apache Hive
  • Microsoft Outlook
  • FileMaker Pro
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • Data analysis software
  • Gemini (Google)
  • Minitab
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Statistical process control SPC data collection devices
  • Wilcox Associates PC-DMIS Inspection Planner
  • Apache Pig
  • Computer assisted design software
  • Sight Machine AI
  • Medical condition coding software
  • Structured query language SQL
  • Dassault Systemes SolidWorks
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Llama (Meta)
  • SAP software
  • Coordinate measuring machine software
  • Design of experiments DOE software
  • Skype
  • Atlassian JIRA
  • Autodesk AutoCAD
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Radiographic flaw detectors
  • Impact toughness testers
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Digital multimeters
  • Verisurf 3Dgage
  • In-circuit testers
  • Impact hammers
  • Color spectrometers
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Capacitive acceleration instruments
  • Digital resistance thermometers
  • Power meters
  • Return loss calibrator RLC passive component testers
  • Coordinate measuring machines CMM
  • Frequency meters
  • Optical gauges
  • Thread gauges
  • Verisurf Master3DGage
  • Hipot testers
  • Compression testers
  • Manufacturing defect analyzers MDA
  • Ammeters
  • Frequency counters
  • Strain gauges
  • Optical comparators
  • Hardness testers
  • Calorimetric leak testers
  • Gloss meters
  • Height gauges
  • Plug gauges
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Depth gauges
  • Moisture meters
  • Vibration and shaker systems
  • Fatigue testers
  • Utrasonic flaw detectors
  • Accelerometers
  • Tensile testers
  • Logic test systems
  • Verisurf CMM Master
  • Creep and stress relaxation testers
  • Sorting machines
  • Plotters
  • Eddy current probes
  • Direct current DC power testers
  • Shock testers
  • Pin gauges
  • Pi tapes
  • Laser thickness gauges
  • Force transducers
  • Holographic interferometers
  • Personal computers
  • Forklifts
  • Viscometers
  • Signal generators
  • Conductivity meters
  • Function generators
  • Micrometers
  • Printed circuit board PCB testers
  • Multimeters
  • Penetrant flaw detectors
  • Industrial bench scales
  • Calipers
  • Hydraulic lifts
  • Mass flow leak testers
  • Hydraulic pumps
  • Pulse generators
  • Environmental chambers
  • Digital voltmeters DVM
  • Bubble leak testers
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Resistance meters
  • Backplane testers
  • Bit error rate testers BERT
  • Digital resistance meters
  • Linear or mixed signal equipment
  • Continuity testers
  • Shear testers
  • Metallurgical microscopes
  • Ductility testers
  • Null-balance acceleration instruments
  • Beta gauges
  • Resonance acceleration instruments
  • Resistivity meters

Alternative Job Titles