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Automation Risk Analysis

Will “Processing Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Processing Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Processing Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Recommend necessary corrective actions, based on inspection results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Notify supervisors or other personnel of production problems.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Wilcox Associates PC-DMIS Inspection Planner
  • Llama (Meta)
  • Structured query language SQL
  • Atlassian JIRA
  • R
  • Autodesk AutoCAD
  • Nova (Amazon)
  • Minitab
  • Apache Pig
  • Inspection marking systems
  • Medical condition coding software
  • Extensible markup language XML
  • Siemens Industrial AI
  • Statistical process control SPC data collection devices
  • ChatGPT (OpenAI)
  • Mastercam Design
  • Microsoft Word
  • IBM Notes
  • Claude (Anthropic)
  • Database software
  • Selenium
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Access
  • Qwen (Alibaba)
  • Tolerance analysis software
  • The MathWorks MATLAB
  • Dassault Systemes SolidWorks
  • Dassault Systemes CATIA
  • FileMaker Pro
  • Label inspection systems
  • Microsoft Visio
  • Coordinate measuring machine software
  • Verisurf Metrology
  • Apache Hive
  • Skype
  • Cybermetrics GAGETrak
  • SAP software
  • Mistral (Mistral AI)
  • Data analysis software
  • Design of experiments DOE software
  • Grok (xAI)
  • Rockwell Automation AI
  • Data entry software
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Microsoft Office software
  • Microsoft SharePoint
  • Microsoft Excel
  • Computer-aided inspection software
  • Sight Machine AI
  • Microsoft Outlook
  • Cognex Vision AI
  • DeepSeek
  • IBM Lotus Notes
  • Gemini (Google)
  • Microsoft PowerPoint
  • Vibration and shaker systems
  • Impact toughness testers
  • Frequency counters
  • Industrial bench scales
  • Digital resistance thermometers
  • Plotters
  • Return loss calibrator RLC passive component testers
  • Conductivity meters
  • Strain gauges
  • Sampling oscilloscopes
  • Impact hammers
  • Eddy current probes
  • Force transducers
  • Pin gauges
  • Pi tapes
  • Gloss meters
  • Verisurf CMM Master
  • Multimeters
  • Power meters
  • Laser shearography flaw detectors
  • Printed circuit board PCB testers
  • Resistance meters
  • Overhead cranes
  • Hipot testers
  • Resistivity meters
  • Magnetic induction acceleration instruments
  • Backplane testers
  • Function generators
  • Ductility testers
  • Frequency meters
  • Holographic interferometers
  • Environmental chambers
  • Calorimetric leak testers
  • Viscometers
  • Measuring microscopes
  • Optical comparators
  • Linear or mixed signal equipment
  • Piezoelectric acceleration instruments
  • Hydraulic lifts
  • Penetrant flaw detectors
  • Laser thickness gauges
  • Mass flow leak testers
  • Radiographic flaw detectors
  • Metallurgical microscopes
  • Shock testers
  • Digital voltmeters DVM
  • Eddy current flaw detectors
  • Tensile testers
  • Capacitive acceleration instruments
  • Shear testers
  • Personal computers
  • Direct current DC power testers
  • Micrometers
  • Hydraulic pumps
  • Continuity testers
  • Sorting machines
  • Bit error rate testers BERT
  • Pulse generators
  • Beta gauges
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Moisture meters
  • Forklifts
  • Verisurf Master3DGage
  • Digital resistance meters
  • Fatigue testers
  • Utrasonic flaw detectors
  • Height gauges
  • In-circuit testers
  • Manufacturing defect analyzers MDA
  • Calipers
  • Optical gauges
  • Resonance acceleration instruments
  • Logic test systems
  • Verisurf 3Dgage
  • Ammeters
  • Compression testers
  • Bubble leak testers
  • Hardness testers
  • Thread gauges
  • Magnetic particle flaw detectors
  • Plug gauges
  • Null-balance acceleration instruments
  • Creep and stress relaxation testers
  • Digital multimeters
  • Depth gauges
  • Accelerometers
  • Signal generators

Alternative Job Titles