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Automation Risk Analysis

Will “Processing Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Processing Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Processing Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Compute defect percentages or averages, using formulas and calculators.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

Technologies & Software

  • Database software
  • Sight Machine AI
  • The MathWorks MATLAB
  • Apache Hive
  • DeepSeek
  • Llama (Meta)
  • Extensible markup language XML
  • ABB AI Robotics
  • Verisurf Metrology
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Coordinate measuring machine software
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Minitab
  • Data analysis software
  • Kimi (Moonshot AI)
  • Microsoft Access
  • Skype
  • Label inspection systems
  • Cognex Vision AI
  • Microsoft SharePoint
  • Mistral (Mistral AI)
  • Medical condition coding software
  • Microsoft Excel
  • Microsoft Outlook
  • Computer assisted design software
  • Design of experiments DOE software
  • Data entry software
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • IBM Lotus Notes
  • Apache Pig
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • Selenium
  • Inspection marking systems
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Computer-aided inspection software
  • Microsoft Word
  • SAP software
  • R
  • IBM Notes
  • Atlassian JIRA
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • FileMaker Pro
  • Mastercam Design
  • Rockwell Automation AI
  • Dassault Systemes CATIA
  • Microsoft Visio
  • Calipers
  • Optical comparators
  • Resistance meters
  • Verisurf 3Dgage
  • Conductivity meters
  • Color spectrometers
  • Hydraulic lifts
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Moisture meters
  • Digital multimeters
  • Hydraulic pumps
  • Continuity testers
  • Ammeters
  • Bit error rate testers BERT
  • Measuring microscopes
  • Micrometers
  • Environmental chambers
  • Sampling oscilloscopes
  • Height gauges
  • Hipot testers
  • Null-balance acceleration instruments
  • Tensile testers
  • Logic test systems
  • Printed circuit board PCB testers
  • Calorimetric leak testers
  • In-circuit testers
  • Forklifts
  • Frequency meters
  • Linear or mixed signal equipment
  • Ductility testers
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Manufacturing defect analyzers MDA
  • Beta gauges
  • Accelerometers
  • Utrasonic flaw detectors
  • Resistivity meters
  • Force transducers
  • Multimeters
  • Mass flow leak testers
  • Signal generators
  • Pin gauges
  • Laser shearography flaw detectors
  • Pi tapes
  • Digital resistance meters
  • Plug gauges
  • Shock testers
  • Impact hammers
  • Verisurf Master3DGage
  • Laser thickness gauges
  • Vibration and shaker systems
  • Holographic interferometers
  • Depth gauges
  • Viscometers
  • Digital voltmeters DVM
  • Thread gauges
  • Compression testers
  • Strain gauges
  • Gloss meters
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Piezoelectric acceleration instruments
  • Capacitive acceleration instruments
  • Radiographic flaw detectors
  • Backplane testers
  • Direct current DC power testers
  • Plotters
  • Optical gauges
  • Pulse generators
  • Digital resistance thermometers
  • Bubble leak testers
  • Industrial bench scales
  • Magnetic induction acceleration instruments
  • Overhead cranes
  • Eddy current flaw detectors
  • Hardness testers
  • Coordinate measuring machines CMM
  • Metallurgical microscopes
  • Impact toughness testers
  • Function generators
  • Verisurf CMM Master
  • Shear testers
  • Sorting machines
  • Frequency counters
  • Fatigue testers
  • Power meters
  • Personal computers

Alternative Job Titles