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Automation Risk Analysis

Will “Processing Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Processing Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Processing Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Collect or select samples for testing or for use as models.

  • Compute defect percentages or averages, using formulas and calculators.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Position products, components, or parts for testing.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Apache Hive
  • Qwen (Alibaba)
  • The MathWorks MATLAB
  • Coordinate measuring machine software
  • SAP software
  • Grok (xAI)
  • Inspection marking systems
  • Autodesk AutoCAD
  • Microsoft SharePoint
  • Atlassian JIRA
  • Data analysis software
  • Medical condition coding software
  • Label inspection systems
  • Microsoft Office software
  • Microsoft Visio
  • Cognex Vision AI
  • DeepSeek
  • Cybermetrics GAGETrak
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Data entry software
  • Minitab
  • Database software
  • ABB AI Robotics
  • Llama (Meta)
  • Apache Pig
  • Microsoft Excel
  • FileMaker Pro
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Structured query language SQL
  • Nova (Amazon)
  • Tolerance analysis software
  • Gemini (Google)
  • R
  • IBM Notes
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Extensible markup language XML
  • Mastercam Design
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Microsoft PowerPoint
  • Computer assisted design software
  • Microsoft Access
  • Microsoft Outlook
  • IBM Lotus Notes
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer-aided inspection software
  • Verisurf Metrology
  • Sight Machine AI
  • Selenium
  • Design of experiments DOE software
  • Dassault Systemes CATIA
  • Mastercam computer-aided design and manufacturing software
  • Skype
  • Printed circuit board PCB testers
  • Verisurf Master3DGage
  • Creep and stress relaxation testers
  • Power meters
  • Measuring microscopes
  • Moisture meters
  • Hydraulic lifts
  • Forklifts
  • Tensile testers
  • Pi tapes
  • Vibration and shaker systems
  • Digital resistance meters
  • Plotters
  • Coordinate measuring machines CMM
  • Strain gauges
  • Optical gauges
  • Magnetic induction acceleration instruments
  • Compression testers
  • Shock testers
  • Laser thickness gauges
  • Hardness testers
  • Calorimetric leak testers
  • Continuity testers
  • Environmental chambers
  • Accelerometers
  • Null-balance acceleration instruments
  • Beta gauges
  • Industrial bench scales
  • Piezoelectric acceleration instruments
  • Shear testers
  • Verisurf 3Dgage
  • Viscometers
  • Logic test systems
  • Ammeters
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Depth gauges
  • Direct current DC power testers
  • Frequency meters
  • Fatigue testers
  • Digital resistance thermometers
  • Capacitive acceleration instruments
  • Resistance meters
  • Signal generators
  • Return loss calibrator RLC passive component testers
  • In-circuit testers
  • Gloss meters
  • Bit error rate testers BERT
  • Hipot testers
  • Impact toughness testers
  • Ductility testers
  • Sampling oscilloscopes
  • Holographic interferometers
  • Micrometers
  • Verisurf CMM Master
  • Bubble leak testers
  • Pulse generators
  • Color spectrometers
  • Frequency counters
  • Backplane testers
  • Personal computers
  • Calipers
  • Optical comparators
  • Plug gauges
  • Hydraulic pumps
  • Sorting machines
  • Force transducers
  • Eddy current probes
  • Overhead cranes
  • Conductivity meters
  • Multimeters
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Impact hammers
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments
  • Resistivity meters
  • Digital multimeters
  • Thread gauges
  • Function generators
  • Radiographic flaw detectors
  • Digital voltmeters DVM
  • Mass flow leak testers
  • Height gauges
  • Penetrant flaw detectors
  • Eddy current flaw detectors
  • Pin gauges

Alternative Job Titles