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Automation Risk Analysis

Will “Material Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Material Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Material Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Position products, components, or parts for testing.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Analyze test data, making computations as necessary, to determine test results.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • Verisurf Metrology
  • FileMaker Pro
  • Computer-aided inspection software
  • Microsoft SharePoint
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Gemini (Google)
  • Microsoft Access
  • Microsoft Visio
  • Inspection marking systems
  • Design of experiments DOE software
  • Microsoft Outlook
  • Selenium
  • Extensible markup language XML
  • Microsoft Excel
  • SAP software
  • Computer assisted design software
  • Nova (Amazon)
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Lotus Notes
  • Data entry software
  • Data analysis software
  • R
  • Skype
  • Microsoft PowerPoint
  • Structured query language SQL
  • Medical condition coding software
  • Sight Machine AI
  • Dassault Systemes CATIA
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Apache Pig
  • The MathWorks MATLAB
  • IBM Notes
  • Microsoft Office software
  • Apache Hive
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Qwen (Alibaba)
  • Statistical process control SPC data collection devices
  • Mastercam Design
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • Atlassian JIRA
  • Database software
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • Tolerance analysis software
  • Autodesk AutoCAD
  • Cybermetrics GAGETrak
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • DeepSeek
  • Label inspection systems
  • Minitab
  • Impact toughness testers
  • Sorting machines
  • Penetrant flaw detectors
  • Overhead cranes
  • Force transducers
  • Linear or mixed signal equipment
  • Laser shearography flaw detectors
  • Measuring microscopes
  • Plug gauges
  • Radiographic flaw detectors
  • Forklifts
  • Verisurf CMM Master
  • Calipers
  • Capacitive acceleration instruments
  • Hydraulic pumps
  • Frequency counters
  • Hipot testers
  • Signal generators
  • Frequency meters
  • Manufacturing defect analyzers MDA
  • Environmental chambers
  • Fatigue testers
  • Plotters
  • Utrasonic flaw detectors
  • Printed circuit board PCB testers
  • Pulse generators
  • Continuity testers
  • Impact hammers
  • Personal computers
  • Resonance acceleration instruments
  • Mass flow leak testers
  • In-circuit testers
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Ductility testers
  • Viscometers
  • Shear testers
  • Creep and stress relaxation testers
  • Pi tapes
  • Pin gauges
  • Magnetic particle flaw detectors
  • Digital resistance thermometers
  • Gloss meters
  • Direct current DC power testers
  • Height gauges
  • Beta gauges
  • Shock testers
  • Bit error rate testers BERT
  • Thread gauges
  • Magnetic induction acceleration instruments
  • Depth gauges
  • Vibration and shaker systems
  • Micrometers
  • Resistivity meters
  • Digital multimeters
  • Sampling oscilloscopes
  • Compression testers
  • Power meters
  • Hardness testers
  • Strain gauges
  • Optical comparators
  • Laser thickness gauges
  • Bubble leak testers
  • Eddy current flaw detectors
  • Color spectrometers
  • Moisture meters
  • Verisurf Master3DGage
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Verisurf 3Dgage
  • Tensile testers
  • Resistance meters
  • Metallurgical microscopes
  • Holographic interferometers
  • Eddy current probes
  • Digital voltmeters DVM
  • Conductivity meters
  • Return loss calibrator RLC passive component testers
  • Calorimetric leak testers
  • Hydraulic lifts
  • Logic test systems
  • Optical gauges
  • Function generators
  • Backplane testers
  • Piezoelectric acceleration instruments
  • Ammeters
  • Multimeters
  • Accelerometers

Alternative Job Titles