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Automation Risk Analysis

Will “Material Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Material Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Material Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Notify supervisors or other personnel of production problems.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • FileMaker Pro
  • Siemens Industrial AI
  • Selenium
  • Llama (Meta)
  • Atlassian JIRA
  • Statistical process control SPC data collection devices
  • Wilcox Associates PC-DMIS Inspection Planner
  • Minitab
  • Gemini (Google)
  • Microsoft Outlook
  • Database software
  • Verisurf Metrology
  • Grok (xAI)
  • Label inspection systems
  • Nova (Amazon)
  • Microsoft SharePoint
  • Mastercam Design
  • Computer-aided inspection software
  • SAP software
  • Microsoft Office software
  • Microsoft Access
  • Data entry software
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Structured query language SQL
  • Design of experiments DOE software
  • ABB AI Robotics
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Mastercam computer-aided design and manufacturing software
  • IBM Lotus Notes
  • Computer assisted design software
  • Cybermetrics GAGETrak
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Coordinate measuring machine software
  • Apache Pig
  • Apache Hive
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • R
  • Claude (Anthropic)
  • Medical condition coding software
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • Skype
  • Microsoft Word
  • Qwen (Alibaba)
  • Microsoft Visio
  • Tolerance analysis software
  • DeepSeek
  • Inspection marking systems
  • Data analysis software
  • Rockwell Automation AI
  • IBM Notes
  • Coordinate measuring machines CMM
  • Pi tapes
  • Plotters
  • Hardness testers
  • Eddy current flaw detectors
  • Hydraulic lifts
  • Eddy current probes
  • Holographic interferometers
  • Digital multimeters
  • Shear testers
  • Ductility testers
  • Printed circuit board PCB testers
  • Penetrant flaw detectors
  • Bit error rate testers BERT
  • Digital resistance meters
  • Gloss meters
  • Overhead cranes
  • Personal computers
  • Metallurgical microscopes
  • Null-balance acceleration instruments
  • Force transducers
  • Impact toughness testers
  • Verisurf 3Dgage
  • Plug gauges
  • Impact hammers
  • Return loss calibrator RLC passive component testers
  • Laser thickness gauges
  • Resistance meters
  • Backplane testers
  • Magnetic particle flaw detectors
  • Hydraulic pumps
  • Hipot testers
  • Sorting machines
  • Creep and stress relaxation testers
  • Resistivity meters
  • Pin gauges
  • Bubble leak testers
  • Mass flow leak testers
  • Compression testers
  • Optical gauges
  • Logic test systems
  • Resonance acceleration instruments
  • Ammeters
  • Digital voltmeters DVM
  • Thread gauges
  • Beta gauges
  • Verisurf CMM Master
  • Laser shearography flaw detectors
  • Pulse generators
  • Direct current DC power testers
  • Power meters
  • Industrial bench scales
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Verisurf Master3DGage
  • In-circuit testers
  • Frequency counters
  • Magnetic induction acceleration instruments
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Radiographic flaw detectors
  • Utrasonic flaw detectors
  • Fatigue testers
  • Capacitive acceleration instruments
  • Strain gauges
  • Signal generators
  • Frequency meters
  • Micrometers
  • Linear or mixed signal equipment
  • Height gauges
  • Tensile testers
  • Depth gauges
  • Accelerometers
  • Shock testers
  • Measuring microscopes
  • Forklifts
  • Calorimetric leak testers
  • Continuity testers
  • Digital resistance thermometers
  • Moisture meters
  • Environmental chambers
  • Multimeters
  • Color spectrometers
  • Conductivity meters
  • Calipers
  • Function generators
  • Piezoelectric acceleration instruments
  • Optical comparators

Alternative Job Titles