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Automation Risk Analysis

Will “Formula Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formula Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formula Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Compute defect percentages or averages, using formulas and calculators.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Notify supervisors or other personnel of production problems.

  • Collect or select samples for testing or for use as models.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • SAP software
  • Microsoft Excel
  • Extensible markup language XML
  • R
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • ABB AI Robotics
  • Rockwell Automation AI
  • Coordinate measuring machine software
  • Statistical process control SPC data collection devices
  • Selenium
  • Label inspection systems
  • FileMaker Pro
  • Data entry software
  • Inspection marking systems
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • Mistral (Mistral AI)
  • Verisurf Metrology
  • Design of experiments DOE software
  • Microsoft Word
  • Qwen (Alibaba)
  • IBM Lotus Notes
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Medical condition coding software
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • Gemini (Google)
  • Tolerance analysis software
  • Apache Hive
  • Skype
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Dassault Systemes SolidWorks
  • IBM Notes
  • Llama (Meta)
  • Apache Pig
  • Mastercam Design
  • Cognex Vision AI
  • DeepSeek
  • Computer-aided inspection software
  • Minitab
  • Structured query language SQL
  • Siemens Industrial AI
  • Microsoft Outlook
  • Nova (Amazon)
  • Database software
  • Microsoft Access
  • Data analysis software
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Mastercam computer-aided design and manufacturing software
  • Grok (xAI)
  • The MathWorks MATLAB
  • Atlassian JIRA
  • Industrial bench scales
  • Shear testers
  • Digital voltmeters DVM
  • Piezoelectric acceleration instruments
  • Function generators
  • Radiographic flaw detectors
  • Plotters
  • Force transducers
  • Digital resistance thermometers
  • Manufacturing defect analyzers MDA
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Measuring microscopes
  • Thread gauges
  • Pin gauges
  • Plug gauges
  • Null-balance acceleration instruments
  • Depth gauges
  • Beta gauges
  • Holographic interferometers
  • Magnetic particle flaw detectors
  • Optical comparators
  • Laser shearography flaw detectors
  • Pi tapes
  • Printed circuit board PCB testers
  • Moisture meters
  • Accelerometers
  • Micrometers
  • Hipot testers
  • Strain gauges
  • Digital resistance meters
  • Fatigue testers
  • Resistivity meters
  • Power meters
  • Frequency meters
  • Hydraulic lifts
  • Return loss calibrator RLC passive component testers
  • Linear or mixed signal equipment
  • Frequency counters
  • Digital multimeters
  • Pulse generators
  • Eddy current flaw detectors
  • Logic test systems
  • Coordinate measuring machines CMM
  • Color spectrometers
  • Sorting machines
  • Impact hammers
  • Gloss meters
  • Continuity testers
  • Resonance acceleration instruments
  • Tensile testers
  • Signal generators
  • Vibration and shaker systems
  • Verisurf Master3DGage
  • Calorimetric leak testers
  • Resistance meters
  • Conductivity meters
  • Impact toughness testers
  • Bit error rate testers BERT
  • Optical gauges
  • Direct current DC power testers
  • Hydraulic pumps
  • Multimeters
  • Personal computers
  • Creep and stress relaxation testers
  • In-circuit testers
  • Compression testers
  • Verisurf CMM Master
  • Ammeters
  • Backplane testers
  • Utrasonic flaw detectors
  • Eddy current probes
  • Laser thickness gauges
  • Ductility testers
  • Shock testers
  • Height gauges
  • Bubble leak testers
  • Environmental chambers
  • Sampling oscilloscopes
  • Verisurf 3Dgage
  • Overhead cranes
  • Forklifts
  • Hardness testers
  • Mass flow leak testers
  • Calipers
  • Magnetic induction acceleration instruments
  • Penetrant flaw detectors
  • Viscometers

Alternative Job Titles