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Automation Risk Analysis

Will “Formula Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formula Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formula Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compute usable amounts of items in shipments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

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  • Cybermetrics GAGETrak
  • The MathWorks MATLAB
  • Skype
  • Microsoft PowerPoint
  • Nova (Amazon)
  • Siemens Industrial AI
  • R
  • Selenium
  • DeepSeek
  • FileMaker Pro
  • Mastercam Design
  • Data analysis software
  • Microsoft Office software
  • IBM Lotus Notes
  • IBM Notes
  • Computer assisted design software
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • Medical condition coding software
  • Database software
  • Tolerance analysis software
  • Dassault Systemes CATIA
  • Cognex Vision AI
  • Atlassian JIRA
  • Design of experiments DOE software
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Autodesk AutoCAD
  • Extensible markup language XML
  • Microsoft Word
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Label inspection systems
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • Apache Hive
  • Inspection marking systems
  • Microsoft Visio
  • SAP software
  • Structured query language SQL
  • Computer-aided inspection software
  • ABB AI Robotics
  • Data entry software
  • Coordinate measuring machine software
  • Sight Machine AI
  • Dassault Systemes SolidWorks
  • Minitab
  • Apache Pig
  • Rockwell Automation AI
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Excel
  • Eddy current probes
  • Plug gauges
  • Bubble leak testers
  • Pi tapes
  • Beta gauges
  • Return loss calibrator RLC passive component testers
  • Multimeters
  • Null-balance acceleration instruments
  • Utrasonic flaw detectors
  • Penetrant flaw detectors
  • Frequency counters
  • Strain gauges
  • Radiographic flaw detectors
  • Viscometers
  • Ductility testers
  • Magnetic particle flaw detectors
  • Pulse generators
  • Frequency meters
  • Shock testers
  • Sorting machines
  • Optical comparators
  • Laser thickness gauges
  • Hardness testers
  • Mass flow leak testers
  • Coordinate measuring machines CMM
  • Industrial bench scales
  • Thread gauges
  • Creep and stress relaxation testers
  • Piezoelectric acceleration instruments
  • Magnetic induction acceleration instruments
  • Digital voltmeters DVM
  • Compression testers
  • Printed circuit board PCB testers
  • Vibration and shaker systems
  • Plotters
  • Accelerometers
  • Verisurf Master3DGage
  • Eddy current flaw detectors
  • Digital resistance thermometers
  • Conductivity meters
  • Linear or mixed signal equipment
  • Height gauges
  • Digital resistance meters
  • Holographic interferometers
  • Function generators
  • Logic test systems
  • Impact toughness testers
  • Force transducers
  • Depth gauges
  • Shear testers
  • Resistance meters
  • Forklifts
  • Digital multimeters
  • Backplane testers
  • Laser shearography flaw detectors
  • Metallurgical microscopes
  • Signal generators
  • Bit error rate testers BERT
  • Impact hammers
  • Gloss meters
  • Pin gauges
  • Sampling oscilloscopes
  • Fatigue testers
  • Measuring microscopes
  • Personal computers
  • In-circuit testers
  • Micrometers
  • Continuity testers
  • Calipers
  • Capacitive acceleration instruments
  • Direct current DC power testers
  • Tensile testers
  • Moisture meters
  • Hydraulic lifts
  • Hydraulic pumps
  • Optical gauges
  • Ammeters
  • Color spectrometers
  • Power meters
  • Overhead cranes
  • Environmental chambers
  • Resistivity meters
  • Verisurf 3Dgage
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Hipot testers
  • Calorimetric leak testers
  • Resonance acceleration instruments

Alternative Job Titles