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Automation Risk Analysis

Will “Formula Weigher” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Formula Weigher” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Formula Weigher” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

  • Recommend necessary corrective actions, based on inspection results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Collect or select samples for testing or for use as models.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute usable amounts of items in shipments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute defect percentages or averages, using formulas and calculators.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Notify supervisors or other personnel of production problems.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

Technologies & Software

  • Nova (Amazon)
  • Mastercam Design
  • Rockwell Automation AI
  • Computer-aided inspection software
  • Apache Pig
  • DeepSeek
  • Autodesk AutoCAD
  • Tolerance analysis software
  • Medical condition coding software
  • Minitab
  • Atlassian JIRA
  • Kimi (Moonshot AI)
  • Dassault Systemes CATIA
  • Data entry software
  • Siemens Industrial AI
  • Inspection marking systems
  • Microsoft Access
  • Microsoft Visio
  • Sight Machine AI
  • Microsoft Excel
  • Mastercam computer-aided design and manufacturing software
  • Apache Hive
  • Selenium
  • The MathWorks MATLAB
  • Qwen (Alibaba)
  • SAP software
  • Structured query language SQL
  • ABB AI Robotics
  • Microsoft SharePoint
  • Llama (Meta)
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Dassault Systemes SolidWorks
  • Verisurf Metrology
  • Cognex Vision AI
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Computer assisted design software
  • Microsoft Outlook
  • Gemini (Google)
  • Database software
  • Coordinate measuring machine software
  • Data analysis software
  • Mistral (Mistral AI)
  • FileMaker Pro
  • Label inspection systems
  • Grok (xAI)
  • IBM Notes
  • Cybermetrics GAGETrak
  • IBM Lotus Notes
  • Skype
  • Design of experiments DOE software
  • Extensible markup language XML
  • Microsoft Office software
  • R
  • Micrometers
  • Height gauges
  • Moisture meters
  • Penetrant flaw detectors
  • Creep and stress relaxation testers
  • Forklifts
  • Accelerometers
  • Logic test systems
  • Printed circuit board PCB testers
  • Hydraulic lifts
  • Digital resistance meters
  • Verisurf Master3DGage
  • Signal generators
  • Ammeters
  • Resistivity meters
  • Conductivity meters
  • Depth gauges
  • Vibration and shaker systems
  • Bubble leak testers
  • Metallurgical microscopes
  • Measuring microscopes
  • Shock testers
  • Digital voltmeters DVM
  • Function generators
  • Laser thickness gauges
  • Gloss meters
  • Hardness testers
  • Eddy current flaw detectors
  • Capacitive acceleration instruments
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Null-balance acceleration instruments
  • Color spectrometers
  • Multimeters
  • Calipers
  • Utrasonic flaw detectors
  • Manufacturing defect analyzers MDA
  • Compression testers
  • Impact hammers
  • Personal computers
  • Linear or mixed signal equipment
  • Pi tapes
  • Radiographic flaw detectors
  • Return loss calibrator RLC passive component testers
  • Laser shearography flaw detectors
  • Fatigue testers
  • Digital resistance thermometers
  • Eddy current probes
  • Environmental chambers
  • Force transducers
  • Bit error rate testers BERT
  • Thread gauges
  • Tensile testers
  • Strain gauges
  • Viscometers
  • Coordinate measuring machines CMM
  • Power meters
  • Backplane testers
  • Plotters
  • Shear testers
  • Piezoelectric acceleration instruments
  • Pulse generators
  • Magnetic induction acceleration instruments
  • Frequency meters
  • Mass flow leak testers
  • Beta gauges
  • Industrial bench scales
  • Calorimetric leak testers
  • Optical comparators
  • Resistance meters
  • Digital multimeters
  • Holographic interferometers
  • In-circuit testers
  • Hipot testers
  • Plug gauges
  • Continuity testers
  • Sorting machines
  • Impact toughness testers
  • Overhead cranes
  • Optical gauges
  • Hydraulic pumps
  • Direct current DC power testers
  • Ductility testers
  • Frequency counters
  • Pin gauges
  • Magnetic particle flaw detectors
  • Resonance acceleration instruments

Alternative Job Titles