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Automation Risk Analysis

Will “Hydraulic Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Hydraulic Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Hydraulic Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute defect percentages or averages, using formulas and calculators.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Position products, components, or parts for testing.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Collect or select samples for testing or for use as models.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Mistral (Mistral AI)
  • Extensible markup language XML
  • SAP software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Atlassian JIRA
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Cognex Vision AI
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Mastercam Design
  • FileMaker Pro
  • Data analysis software
  • R
  • Skype
  • Label inspection systems
  • Microsoft Word
  • DeepSeek
  • Apache Hive
  • Gemini (Google)
  • Mastercam computer-aided design and manufacturing software
  • Kimi (Moonshot AI)
  • Apache Pig
  • Microsoft Outlook
  • Microsoft Office software
  • Database software
  • Microsoft PowerPoint
  • Inspection marking systems
  • The MathWorks MATLAB
  • Structured query language SQL
  • Microsoft Access
  • Selenium
  • Llama (Meta)
  • IBM Lotus Notes
  • Tolerance analysis software
  • IBM Notes
  • Siemens Industrial AI
  • Medical condition coding software
  • Computer-aided inspection software
  • Microsoft Excel
  • ABB AI Robotics
  • Dassault Systemes SolidWorks
  • Sight Machine AI
  • Microsoft SharePoint
  • Cybermetrics GAGETrak
  • Autodesk AutoCAD
  • Nova (Amazon)
  • Data entry software
  • Minitab
  • Coordinate measuring machine software
  • Computer assisted design software
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Plug gauges
  • Coordinate measuring machines CMM
  • Multimeters
  • Micrometers
  • Moisture meters
  • Shock testers
  • Magnetic induction acceleration instruments
  • Height gauges
  • Digital resistance thermometers
  • Digital resistance meters
  • Hydraulic lifts
  • Hydraulic pumps
  • Thread gauges
  • Eddy current flaw detectors
  • Sampling oscilloscopes
  • Verisurf Master3DGage
  • Hipot testers
  • Measuring microscopes
  • Pulse generators
  • Compression testers
  • Piezoelectric acceleration instruments
  • Impact toughness testers
  • Environmental chambers
  • Bit error rate testers BERT
  • Depth gauges
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Resistance meters
  • Mass flow leak testers
  • Frequency counters
  • Laser thickness gauges
  • Digital multimeters
  • Verisurf 3Dgage
  • Laser shearography flaw detectors
  • Force transducers
  • Backplane testers
  • Vibration and shaker systems
  • Shear testers
  • Impact hammers
  • Calipers
  • Logic test systems
  • Plotters
  • Optical comparators
  • Eddy current probes
  • Capacitive acceleration instruments
  • Frequency meters
  • Signal generators
  • Sorting machines
  • Ductility testers
  • Creep and stress relaxation testers
  • Fatigue testers
  • Optical gauges
  • Holographic interferometers
  • Radiographic flaw detectors
  • Function generators
  • Conductivity meters
  • Color spectrometers
  • Ammeters
  • In-circuit testers
  • Calorimetric leak testers
  • Viscometers
  • Gloss meters
  • Forklifts
  • Beta gauges
  • Strain gauges
  • Industrial bench scales
  • Personal computers
  • Manufacturing defect analyzers MDA
  • Hardness testers
  • Resonance acceleration instruments
  • Pi tapes
  • Printed circuit board PCB testers
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Return loss calibrator RLC passive component testers
  • Verisurf CMM Master
  • Utrasonic flaw detectors
  • Metallurgical microscopes
  • Pin gauges
  • Null-balance acceleration instruments
  • Tensile testers
  • Resistivity meters
  • Direct current DC power testers
  • Bubble leak testers
  • Accelerometers
  • Power meters
  • Continuity testers
  • Penetrant flaw detectors

Alternative Job Titles