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Automation Risk Analysis

Will “Powder Core Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Powder Core Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Powder Core Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute usable amounts of items in shipments.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Analyze test data, making computations as necessary, to determine test results.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Notify supervisors or other personnel of production problems.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Recommend necessary corrective actions, based on inspection results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

Technologies & Software

  • Nova (Amazon)
  • Microsoft Visio
  • SAP software
  • Kimi (Moonshot AI)
  • Computer-aided inspection software
  • Apache Hive
  • The MathWorks MATLAB
  • Apache Pig
  • Tolerance analysis software
  • ChatGPT (OpenAI)
  • Statistical process control SPC data collection devices
  • Microsoft Excel
  • Cognex Vision AI
  • Skype
  • Microsoft SharePoint
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft Office software
  • IBM Lotus Notes
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Data analysis software
  • ABB AI Robotics
  • Data entry software
  • Mastercam computer-aided design and manufacturing software
  • Mastercam Design
  • Minitab
  • Rockwell Automation AI
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Gemini (Google)
  • Extensible markup language XML
  • Llama (Meta)
  • Medical condition coding software
  • Selenium
  • Claude (Anthropic)
  • Dassault Systemes SolidWorks
  • Inspection marking systems
  • Database software
  • Microsoft PowerPoint
  • Design of experiments DOE software
  • Atlassian JIRA
  • Computer assisted design software
  • Verisurf Metrology
  • Microsoft Word
  • Coordinate measuring machine software
  • Microsoft Outlook
  • Sight Machine AI
  • Label inspection systems
  • DeepSeek
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • IBM Notes
  • Mistral (Mistral AI)
  • R
  • Structured query language SQL
  • FileMaker Pro
  • Microsoft Access
  • Plug gauges
  • Radiographic flaw detectors
  • Hipot testers
  • Personal computers
  • Digital resistance meters
  • Color spectrometers
  • Sorting machines
  • Vibration and shaker systems
  • Logic test systems
  • Laser shearography flaw detectors
  • Bit error rate testers BERT
  • Digital voltmeters DVM
  • Sampling oscilloscopes
  • In-circuit testers
  • Power meters
  • Depth gauges
  • Pin gauges
  • Capacitive acceleration instruments
  • Beta gauges
  • Eddy current probes
  • Continuity testers
  • Signal generators
  • Moisture meters
  • Industrial bench scales
  • Multimeters
  • Pulse generators
  • Manufacturing defect analyzers MDA
  • Printed circuit board PCB testers
  • Optical comparators
  • Null-balance acceleration instruments
  • Impact toughness testers
  • Magnetic particle flaw detectors
  • Function generators
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Coordinate measuring machines CMM
  • Laser thickness gauges
  • Shear testers
  • Impact hammers
  • Overhead cranes
  • Mass flow leak testers
  • Strain gauges
  • Thread gauges
  • Compression testers
  • Verisurf 3Dgage
  • Environmental chambers
  • Linear or mixed signal equipment
  • Tensile testers
  • Direct current DC power testers
  • Digital multimeters
  • Conductivity meters
  • Bubble leak testers
  • Height gauges
  • Digital resistance thermometers
  • Frequency meters
  • Hydraulic pumps
  • Metallurgical microscopes
  • Micrometers
  • Resistance meters
  • Verisurf Master3DGage
  • Return loss calibrator RLC passive component testers
  • Viscometers
  • Shock testers
  • Eddy current flaw detectors
  • Gloss meters
  • Backplane testers
  • Resistivity meters
  • Piezoelectric acceleration instruments
  • Forklifts
  • Frequency counters
  • Ammeters
  • Measuring microscopes
  • Plotters
  • Resonance acceleration instruments
  • Optical gauges
  • Pi tapes
  • Accelerometers
  • Hardness testers
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Ductility testers
  • Calorimetric leak testers
  • Force transducers
  • Fatigue testers
  • Penetrant flaw detectors
  • Holographic interferometers
  • Calipers
  • Utrasonic flaw detectors

Alternative Job Titles