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Automation Risk Analysis

Will “Powder Core Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Powder Core Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Powder Core Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Recommend necessary corrective actions, based on inspection results.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Analyze test data, making computations as necessary, to determine test results.

  • Collect or select samples for testing or for use as models.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Compute defect percentages or averages, using formulas and calculators.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute usable amounts of items in shipments.

  • Notify supervisors or other personnel of production problems.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Position products, components, or parts for testing.

Technologies & Software

  • Inspection marking systems
  • Autodesk AutoCAD
  • Gemini (Google)
  • Dassault Systemes SolidWorks
  • Tolerance analysis software
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Kimi (Moonshot AI)
  • Statistical process control SPC data collection devices
  • Microsoft Word
  • R
  • Cognex Vision AI
  • Apache Hive
  • Microsoft SharePoint
  • Computer assisted design software
  • Microsoft Access
  • FileMaker Pro
  • SAP software
  • The MathWorks MATLAB
  • Grok (xAI)
  • Coordinate measuring machine software
  • Skype
  • Minitab
  • Dassault Systemes CATIA
  • Structured query language SQL
  • Microsoft Excel
  • Computer-aided inspection software
  • Microsoft Visio
  • Mistral (Mistral AI)
  • Data entry software
  • ABB AI Robotics
  • Microsoft PowerPoint
  • Selenium
  • Mastercam Design
  • Claude (Anthropic)
  • Microsoft Office software
  • Medical condition coding software
  • Sight Machine AI
  • IBM Notes
  • Rockwell Automation AI
  • Apache Pig
  • Mastercam computer-aided design and manufacturing software
  • DeepSeek
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Lotus Notes
  • Extensible markup language XML
  • Microsoft Outlook
  • Atlassian JIRA
  • Siemens Industrial AI
  • ChatGPT (OpenAI)
  • Nova (Amazon)
  • Qwen (Alibaba)
  • Llama (Meta)
  • Verisurf Metrology
  • Data analysis software
  • Design of experiments DOE software
  • Database software
  • Hydraulic lifts
  • Piezoelectric acceleration instruments
  • Measuring microscopes
  • Mass flow leak testers
  • Null-balance acceleration instruments
  • Thread gauges
  • Multimeters
  • Optical comparators
  • Continuity testers
  • Vibration and shaker systems
  • Shock testers
  • Depth gauges
  • Utrasonic flaw detectors
  • Eddy current probes
  • Return loss calibrator RLC passive component testers
  • Signal generators
  • Sampling oscilloscopes
  • Tensile testers
  • Calorimetric leak testers
  • Bubble leak testers
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Frequency counters
  • Gloss meters
  • Verisurf 3Dgage
  • Industrial bench scales
  • Eddy current flaw detectors
  • Strain gauges
  • Hardness testers
  • Plotters
  • Color spectrometers
  • Digital voltmeters DVM
  • Calipers
  • Power meters
  • Impact toughness testers
  • Beta gauges
  • Plug gauges
  • Bit error rate testers BERT
  • Capacitive acceleration instruments
  • Printed circuit board PCB testers
  • Creep and stress relaxation testers
  • Linear or mixed signal equipment
  • Pi tapes
  • Fatigue testers
  • Ductility testers
  • Digital multimeters
  • Verisurf Master3DGage
  • Ammeters
  • Optical gauges
  • Sorting machines
  • Forklifts
  • Overhead cranes
  • Pin gauges
  • Penetrant flaw detectors
  • Accelerometers
  • Digital resistance thermometers
  • Shear testers
  • Moisture meters
  • Viscometers
  • Backplane testers
  • Digital resistance meters
  • Compression testers
  • Hipot testers
  • Magnetic particle flaw detectors
  • Metallurgical microscopes
  • Direct current DC power testers
  • Function generators
  • Pulse generators
  • Resistance meters
  • Conductivity meters
  • Logic test systems
  • Environmental chambers
  • Personal computers
  • Impact hammers
  • In-circuit testers
  • Magnetic induction acceleration instruments
  • Resistivity meters
  • Laser thickness gauges
  • Holographic interferometers
  • Height gauges
  • Micrometers
  • Force transducers
  • Frequency meters
  • Verisurf CMM Master
  • Manufacturing defect analyzers MDA
  • Laser shearography flaw detectors
  • Hydraulic pumps
  • Coordinate measuring machines CMM

Alternative Job Titles