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Automation Risk Analysis

Will “Powder Core Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Powder Core Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Powder Core Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Compute usable amounts of items in shipments.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Position products, components, or parts for testing.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Notify supervisors or other personnel of production problems.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compute defect percentages or averages, using formulas and calculators.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Analyze test data, making computations as necessary, to determine test results.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Collect or select samples for testing or for use as models.

Technologies & Software

  • ABB AI Robotics
  • IBM Notes
  • Mastercam computer-aided design and manufacturing software
  • Atlassian JIRA
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Extensible markup language XML
  • The MathWorks MATLAB
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Coordinate measuring machine software
  • Dassault Systemes CATIA
  • Skype
  • Mastercam Design
  • Selenium
  • Inspection marking systems
  • Medical condition coding software
  • DeepSeek
  • Apache Pig
  • Structured query language SQL
  • Computer-aided inspection software
  • Minitab
  • R
  • Siemens Industrial AI
  • FileMaker Pro
  • Verisurf Metrology
  • Gemini (Google)
  • Microsoft Access
  • Llama (Meta)
  • Rockwell Automation AI
  • Dassault Systemes SolidWorks
  • IBM Lotus Notes
  • Tolerance analysis software
  • Grok (xAI)
  • Microsoft Office software
  • Apache Hive
  • Microsoft Excel
  • Cybermetrics GAGETrak
  • Autodesk AutoCAD
  • Label inspection systems
  • Sight Machine AI
  • Computer assisted design software
  • Statistical process control SPC data collection devices
  • Database software
  • Design of experiments DOE software
  • Microsoft Visio
  • ChatGPT (OpenAI)
  • SAP software
  • Data analysis software
  • Data entry software
  • Microsoft Outlook
  • Microsoft SharePoint
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Microsoft Word
  • Nova (Amazon)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Metallurgical microscopes
  • Signal generators
  • Environmental chambers
  • Height gauges
  • Moisture meters
  • Linear or mixed signal equipment
  • Color spectrometers
  • Laser thickness gauges
  • Forklifts
  • Utrasonic flaw detectors
  • In-circuit testers
  • Function generators
  • Null-balance acceleration instruments
  • Magnetic particle flaw detectors
  • Measuring microscopes
  • Direct current DC power testers
  • Depth gauges
  • Hydraulic pumps
  • Manufacturing defect analyzers MDA
  • Viscometers
  • Bit error rate testers BERT
  • Shock testers
  • Impact hammers
  • Creep and stress relaxation testers
  • Return loss calibrator RLC passive component testers
  • Eddy current flaw detectors
  • Thread gauges
  • Ductility testers
  • Pulse generators
  • Hydraulic lifts
  • Plotters
  • Capacitive acceleration instruments
  • Continuity testers
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Pin gauges
  • Beta gauges
  • Plug gauges
  • Verisurf 3Dgage
  • Personal computers
  • Verisurf CMM Master
  • Mass flow leak testers
  • Resistivity meters
  • Holographic interferometers
  • Resistance meters
  • Digital resistance meters
  • Digital voltmeters DVM
  • Strain gauges
  • Hipot testers
  • Backplane testers
  • Compression testers
  • Coordinate measuring machines CMM
  • Sorting machines
  • Logic test systems
  • Accelerometers
  • Vibration and shaker systems
  • Sampling oscilloscopes
  • Eddy current probes
  • Magnetic induction acceleration instruments
  • Laser shearography flaw detectors
  • Shear testers
  • Power meters
  • Optical comparators
  • Digital multimeters
  • Impact toughness testers
  • Penetrant flaw detectors
  • Digital resistance thermometers
  • Gloss meters
  • Radiographic flaw detectors
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Fatigue testers
  • Piezoelectric acceleration instruments
  • Frequency meters
  • Optical gauges
  • Overhead cranes
  • Bubble leak testers
  • Tensile testers
  • Frequency counters
  • Calorimetric leak testers
  • Calipers
  • Force transducers
  • Conductivity meters
  • Multimeters
  • Micrometers
  • Hardness testers
  • Ammeters
  • Pi tapes

Alternative Job Titles