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Automation Risk Analysis

Will “Powder Core Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Powder Core Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Powder Core Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Compute defect percentages or averages, using formulas and calculators.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Notify supervisors or other personnel of production problems.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Collect or select samples for testing or for use as models.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Recommend necessary corrective actions, based on inspection results.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

Technologies & Software

  • Label inspection systems
  • Microsoft PowerPoint
  • Inspection marking systems
  • The MathWorks MATLAB
  • Wilcox Associates PC-DMIS Inspection Planner
  • IBM Notes
  • Computer-aided inspection software
  • Microsoft Word
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • ABB AI Robotics
  • Apache Pig
  • Llama (Meta)
  • Microsoft Access
  • Data entry software
  • ChatGPT (OpenAI)
  • Atlassian JIRA
  • Medical condition coding software
  • Coordinate measuring machine software
  • Extensible markup language XML
  • Mistral (Mistral AI)
  • SAP software
  • Microsoft Visio
  • Apache Hive
  • Skype
  • R
  • Mastercam computer-aided design and manufacturing software
  • Computer assisted design software
  • DeepSeek
  • Statistical process control SPC data collection devices
  • Claude (Anthropic)
  • Minitab
  • Mastercam Design
  • Microsoft Office software
  • Gemini (Google)
  • Siemens Industrial AI
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Sight Machine AI
  • Qwen (Alibaba)
  • Data analysis software
  • Dassault Systemes CATIA
  • Microsoft SharePoint
  • FileMaker Pro
  • IBM Lotus Notes
  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Selenium
  • Nova (Amazon)
  • Database software
  • Rockwell Automation AI
  • Microsoft Outlook
  • Autodesk AutoCAD
  • Verisurf Metrology
  • Tolerance analysis software
  • Design of experiments DOE software
  • Grok (xAI)
  • Pi tapes
  • Personal computers
  • Impact toughness testers
  • Verisurf 3Dgage
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Measuring microscopes
  • Hipot testers
  • Strain gauges
  • Creep and stress relaxation testers
  • Resistance meters
  • Pulse generators
  • Micrometers
  • Digital resistance meters
  • Calorimetric leak testers
  • Signal generators
  • Plug gauges
  • Linear or mixed signal equipment
  • Null-balance acceleration instruments
  • Logic test systems
  • Bit error rate testers BERT
  • Verisurf Master3DGage
  • Digital resistance thermometers
  • Forklifts
  • Thread gauges
  • Capacitive acceleration instruments
  • Viscometers
  • Utrasonic flaw detectors
  • Hydraulic pumps
  • Plotters
  • Optical gauges
  • Compression testers
  • Shock testers
  • Height gauges
  • Hardness testers
  • Digital multimeters
  • Laser shearography flaw detectors
  • Bubble leak testers
  • Color spectrometers
  • Sorting machines
  • Holographic interferometers
  • Eddy current probes
  • Piezoelectric acceleration instruments
  • Ductility testers
  • Return loss calibrator RLC passive component testers
  • Radiographic flaw detectors
  • Function generators
  • Frequency meters
  • Mass flow leak testers
  • Resonance acceleration instruments
  • Force transducers
  • Printed circuit board PCB testers
  • Depth gauges
  • Beta gauges
  • Vibration and shaker systems
  • Impact hammers
  • Direct current DC power testers
  • Power meters
  • Backplane testers
  • Frequency counters
  • Conductivity meters
  • Magnetic induction acceleration instruments
  • Verisurf CMM Master
  • Accelerometers
  • Tensile testers
  • Gloss meters
  • Optical comparators
  • Resistivity meters
  • Moisture meters
  • Metallurgical microscopes
  • Ammeters
  • Calipers
  • Industrial bench scales
  • Shear testers
  • Penetrant flaw detectors
  • Pin gauges
  • Laser thickness gauges
  • Environmental chambers
  • Eddy current flaw detectors
  • In-circuit testers
  • Manufacturing defect analyzers MDA
  • Fatigue testers
  • Hydraulic lifts
  • Sampling oscilloscopes
  • Digital voltmeters DVM
  • Coordinate measuring machines CMM
  • Multimeters
  • Continuity testers

Alternative Job Titles