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Automation Risk Analysis

Will “Cooling Pipe Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cooling Pipe Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cooling Pipe Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Compute defect percentages or averages, using formulas and calculators.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Recommend necessary corrective actions, based on inspection results.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

  • Mastercam Design
  • Claude (Anthropic)
  • Selenium
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • FileMaker Pro
  • Tolerance analysis software
  • Medical condition coding software
  • Cybermetrics GAGETrak
  • Atlassian JIRA
  • Computer assisted design software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data analysis software
  • Inspection marking systems
  • Microsoft SharePoint
  • DeepSeek
  • Verisurf Metrology
  • Cognex Vision AI
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Statistical process control SPC data collection devices
  • IBM Lotus Notes
  • Label inspection systems
  • Structured query language SQL
  • R
  • Minitab
  • Autodesk AutoCAD
  • Microsoft Office software
  • Sight Machine AI
  • Skype
  • Coordinate measuring machine software
  • Computer-aided inspection software
  • IBM Notes
  • Dassault Systemes CATIA
  • Siemens Industrial AI
  • Design of experiments DOE software
  • Grok (xAI)
  • Microsoft Excel
  • Qwen (Alibaba)
  • Microsoft Outlook
  • Rockwell Automation AI
  • Apache Hive
  • Microsoft PowerPoint
  • Data entry software
  • Apache Pig
  • Microsoft Visio
  • Microsoft Access
  • Nova (Amazon)
  • ABB AI Robotics
  • Extensible markup language XML
  • The MathWorks MATLAB
  • SAP software
  • Kimi (Moonshot AI)
  • Database software
  • Verisurf Master3DGage
  • Thread gauges
  • Forklifts
  • Plotters
  • Moisture meters
  • Viscometers
  • Verisurf CMM Master
  • Multimeters
  • Calipers
  • Hardness testers
  • Tensile testers
  • Eddy current flaw detectors
  • Magnetic induction acceleration instruments
  • Linear or mixed signal equipment
  • Optical comparators
  • Shear testers
  • Function generators
  • Frequency meters
  • Magnetic particle flaw detectors
  • Resistivity meters
  • Industrial bench scales
  • Calorimetric leak testers
  • Force transducers
  • Plug gauges
  • Direct current DC power testers
  • Sampling oscilloscopes
  • Vibration and shaker systems
  • Measuring microscopes
  • Sorting machines
  • Beta gauges
  • Signal generators
  • Continuity testers
  • Creep and stress relaxation testers
  • Environmental chambers
  • Penetrant flaw detectors
  • Micrometers
  • Optical gauges
  • Ammeters
  • Fatigue testers
  • Digital resistance meters
  • Backplane testers
  • Accelerometers
  • Hipot testers
  • Digital voltmeters DVM
  • Conductivity meters
  • Digital multimeters
  • In-circuit testers
  • Return loss calibrator RLC passive component testers
  • Impact hammers
  • Resistance meters
  • Shock testers
  • Compression testers
  • Null-balance acceleration instruments
  • Laser shearography flaw detectors
  • Verisurf 3Dgage
  • Strain gauges
  • Color spectrometers
  • Piezoelectric acceleration instruments
  • Holographic interferometers
  • Bubble leak testers
  • Digital resistance thermometers
  • Pulse generators
  • Logic test systems
  • Printed circuit board PCB testers
  • Coordinate measuring machines CMM
  • Impact toughness testers
  • Hydraulic pumps
  • Capacitive acceleration instruments
  • Metallurgical microscopes
  • Utrasonic flaw detectors
  • Depth gauges
  • Frequency counters
  • Power meters
  • Pin gauges
  • Hydraulic lifts
  • Overhead cranes
  • Personal computers
  • Resonance acceleration instruments
  • Laser thickness gauges
  • Bit error rate testers BERT
  • Gloss meters
  • Manufacturing defect analyzers MDA
  • Height gauges
  • Radiographic flaw detectors
  • Mass flow leak testers
  • Ductility testers
  • Eddy current probes
  • Pi tapes

Alternative Job Titles