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Automation Risk Analysis

Will “Cooling Pipe Inspector” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Cooling Pipe Inspector” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Cooling Pipe Inspector” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Compute usable amounts of items in shipments.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Recommend necessary corrective actions, based on inspection results.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Collect or select samples for testing or for use as models.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compute defect percentages or averages, using formulas and calculators.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

Technologies & Software

  • Dassault Systemes SolidWorks
  • Cognex Vision AI
  • Cybermetrics GAGETrak
  • Label inspection systems
  • Mastercam Design
  • Microsoft Excel
  • Medical condition coding software
  • Mastercam computer-aided design and manufacturing software
  • Autodesk AutoCAD
  • Grok (xAI)
  • Nova (Amazon)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • DeepSeek
  • Apache Hive
  • Atlassian JIRA
  • Tolerance analysis software
  • Computer-aided inspection software
  • Mistral (Mistral AI)
  • Apache Pig
  • Computer assisted design software
  • Dassault Systemes CATIA
  • Rockwell Automation AI
  • Microsoft Word
  • Gemini (Google)
  • IBM Lotus Notes
  • SAP software
  • FileMaker Pro
  • Design of experiments DOE software
  • Skype
  • Extensible markup language XML
  • IBM Notes
  • Verisurf Metrology
  • R
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Coordinate measuring machine software
  • Wilcox Associates PC-DMIS Inspection Planner
  • Database software
  • ABB AI Robotics
  • Microsoft Visio
  • Statistical process control SPC data collection devices
  • Siemens Industrial AI
  • Claude (Anthropic)
  • Data entry software
  • Structured query language SQL
  • Microsoft Office software
  • Microsoft SharePoint
  • Microsoft Access
  • Data analysis software
  • Selenium
  • Qwen (Alibaba)
  • Microsoft PowerPoint
  • Inspection marking systems
  • Minitab
  • Llama (Meta)
  • Bit error rate testers BERT
  • Hipot testers
  • Magnetic induction acceleration instruments
  • Force transducers
  • Pi tapes
  • In-circuit testers
  • Measuring microscopes
  • Calorimetric leak testers
  • Eddy current flaw detectors
  • Bubble leak testers
  • Backplane testers
  • Personal computers
  • Mass flow leak testers
  • Direct current DC power testers
  • Signal generators
  • Fatigue testers
  • Depth gauges
  • Linear or mixed signal equipment
  • Sorting machines
  • Industrial bench scales
  • Null-balance acceleration instruments
  • Multimeters
  • Shock testers
  • Eddy current probes
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Gloss meters
  • Resonance acceleration instruments
  • Return loss calibrator RLC passive component testers
  • Radiographic flaw detectors
  • Micrometers
  • Hydraulic lifts
  • Creep and stress relaxation testers
  • Overhead cranes
  • Beta gauges
  • Digital multimeters
  • Power meters
  • Conductivity meters
  • Digital resistance meters
  • Shear testers
  • Optical gauges
  • Laser shearography flaw detectors
  • Hydraulic pumps
  • Calipers
  • Function generators
  • Plotters
  • Optical comparators
  • Resistivity meters
  • Printed circuit board PCB testers
  • Piezoelectric acceleration instruments
  • Manufacturing defect analyzers MDA
  • Pin gauges
  • Color spectrometers
  • Plug gauges
  • Verisurf CMM Master
  • Digital resistance thermometers
  • Accelerometers
  • Forklifts
  • Verisurf 3Dgage
  • Sampling oscilloscopes
  • Frequency counters
  • Utrasonic flaw detectors
  • Logic test systems
  • Penetrant flaw detectors
  • Hardness testers
  • Environmental chambers
  • Capacitive acceleration instruments
  • Continuity testers
  • Impact hammers
  • Compression testers
  • Metallurgical microscopes
  • Height gauges
  • Tensile testers
  • Resistance meters
  • Frequency meters
  • Verisurf Master3DGage
  • Laser thickness gauges
  • Ammeters
  • Digital voltmeters DVM
  • Viscometers
  • Vibration and shaker systems
  • Thread gauges
  • Ductility testers
  • Magnetic particle flaw detectors
  • Pulse generators
  • Strain gauges
  • Holographic interferometers
  • Moisture meters

Alternative Job Titles