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Automation Risk Analysis

Will “Winding Inspector and Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Winding Inspector and Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Winding Inspector and Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compute defect percentages or averages, using formulas and calculators.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Compute usable amounts of items in shipments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Collect or select samples for testing or for use as models.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Analyze test data, making computations as necessary, to determine test results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Notify supervisors or other personnel of production problems.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Position products, components, or parts for testing.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

Technologies & Software

  • Siemens Industrial AI
  • Rockwell Automation AI
  • The MathWorks MATLAB
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Verisurf Metrology
  • Coordinate measuring machine software
  • Skype
  • DeepSeek
  • Minitab
  • Wilcox Associates PC-DMIS Inspection Planner
  • Gemini (Google)
  • Microsoft Excel
  • Microsoft Word
  • Apache Pig
  • Structured query language SQL
  • IBM Notes
  • Sight Machine AI
  • Cognex Vision AI
  • Inspection marking systems
  • Tolerance analysis software
  • Label inspection systems
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Statistical process control SPC data collection devices
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • Nova (Amazon)
  • Microsoft SharePoint
  • Medical condition coding software
  • Apache Hive
  • Llama (Meta)
  • Mistral (Mistral AI)
  • IBM Lotus Notes
  • R
  • Autodesk AutoCAD
  • Computer assisted design software
  • Microsoft Access
  • Mastercam Design
  • Cybermetrics GAGETrak
  • Selenium
  • Database software
  • ChatGPT (OpenAI)
  • Data entry software
  • Design of experiments DOE software
  • Extensible markup language XML
  • Computer-aided inspection software
  • Data analysis software
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • SAP software
  • Mastercam computer-aided design and manufacturing software
  • Claude (Anthropic)
  • Microsoft Office software
  • Atlassian JIRA
  • FileMaker Pro
  • Dassault Systemes CATIA
  • Resonance acceleration instruments
  • Ammeters
  • Micrometers
  • Personal computers
  • Magnetic particle flaw detectors
  • Forklifts
  • Capacitive acceleration instruments
  • Overhead cranes
  • Magnetic induction acceleration instruments
  • Digital resistance thermometers
  • Fatigue testers
  • In-circuit testers
  • Continuity testers
  • Conductivity meters
  • Plug gauges
  • Impact toughness testers
  • Coordinate measuring machines CMM
  • Holographic interferometers
  • Resistance meters
  • Linear or mixed signal equipment
  • Digital voltmeters DVM
  • Multimeters
  • Printed circuit board PCB testers
  • Pulse generators
  • Measuring microscopes
  • Shock testers
  • Logic test systems
  • Optical comparators
  • Digital resistance meters
  • Industrial bench scales
  • Calorimetric leak testers
  • Laser shearography flaw detectors
  • Hydraulic lifts
  • Utrasonic flaw detectors
  • Gloss meters
  • Calipers
  • Verisurf 3Dgage
  • Mass flow leak testers
  • Impact hammers
  • Frequency meters
  • Optical gauges
  • Hydraulic pumps
  • Penetrant flaw detectors
  • Strain gauges
  • Verisurf CMM Master
  • Ductility testers
  • Vibration and shaker systems
  • Frequency counters
  • Metallurgical microscopes
  • Beta gauges
  • Creep and stress relaxation testers
  • Laser thickness gauges
  • Signal generators
  • Eddy current flaw detectors
  • Function generators
  • Hardness testers
  • Piezoelectric acceleration instruments
  • Null-balance acceleration instruments
  • Accelerometers
  • Power meters
  • Color spectrometers
  • Radiographic flaw detectors
  • Plotters
  • Pin gauges
  • Bit error rate testers BERT
  • Sampling oscilloscopes
  • Digital multimeters
  • Hipot testers
  • Depth gauges
  • Eddy current probes
  • Environmental chambers
  • Manufacturing defect analyzers MDA
  • Pi tapes
  • Thread gauges
  • Shear testers
  • Resistivity meters
  • Force transducers
  • Backplane testers
  • Verisurf Master3DGage
  • Tensile testers
  • Moisture meters
  • Compression testers
  • Viscometers
  • Height gauges
  • Return loss calibrator RLC passive component testers
  • Sorting machines
  • Direct current DC power testers
  • Bubble leak testers

Alternative Job Titles