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Automation Risk Analysis

Will “Winding Inspector and Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Winding Inspector and Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Winding Inspector and Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Analyze test data, making computations as necessary, to determine test results.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Collect or select samples for testing or for use as models.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Compute usable amounts of items in shipments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Position products, components, or parts for testing.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Notify supervisors or other personnel of production problems.

Technologies & Software

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  • Grok (xAI)
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  • Data analysis software
  • Label inspection systems
  • Dassault Systemes SolidWorks
  • R
  • Microsoft Word
  • Microsoft Office software
  • Siemens Industrial AI
  • Microsoft SharePoint
  • Selenium
  • Nova (Amazon)
  • Microsoft Excel
  • DeepSeek
  • Apache Pig
  • Apache Hive
  • Design of experiments DOE software
  • The MathWorks MATLAB
  • Cognex Vision AI
  • Llama (Meta)
  • Data entry software
  • Dassault Systemes CATIA
  • Verisurf Metrology
  • Computer assisted design software
  • Medical condition coding software
  • Microsoft Access
  • Mistral (Mistral AI)
  • Statistical process control SPC data collection devices
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Microsoft Outlook
  • SAP software
  • Microsoft Visio
  • Inspection marking systems
  • FileMaker Pro
  • Atlassian JIRA
  • Mastercam computer-aided design and manufacturing software
  • Rockwell Automation AI
  • Structured query language SQL
  • Coordinate measuring machine software
  • Extensible markup language XML
  • IBM Lotus Notes
  • Autodesk AutoCAD
  • Computer-aided inspection software
  • Claude (Anthropic)
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Qwen (Alibaba)
  • Cybermetrics GAGETrak
  • Conductivity meters
  • Multimeters
  • Tensile testers
  • Vibration and shaker systems
  • Manufacturing defect analyzers MDA
  • Plug gauges
  • Fatigue testers
  • Hipot testers
  • Impact toughness testers
  • Shock testers
  • Calorimetric leak testers
  • Calipers
  • Personal computers
  • Creep and stress relaxation testers
  • Penetrant flaw detectors
  • Radiographic flaw detectors
  • Laser thickness gauges
  • Backplane testers
  • Ductility testers
  • Verisurf CMM Master
  • Sampling oscilloscopes
  • Frequency counters
  • Height gauges
  • Eddy current flaw detectors
  • Pulse generators
  • Environmental chambers
  • Continuity testers
  • Compression testers
  • Holographic interferometers
  • Optical gauges
  • Logic test systems
  • Magnetic induction acceleration instruments
  • Impact hammers
  • Printed circuit board PCB testers
  • Coordinate measuring machines CMM
  • Utrasonic flaw detectors
  • Piezoelectric acceleration instruments
  • Digital voltmeters DVM
  • Resistivity meters
  • Signal generators
  • Digital resistance meters
  • Gloss meters
  • Shear testers
  • Power meters
  • Accelerometers
  • Mass flow leak testers
  • Return loss calibrator RLC passive component testers
  • Ammeters
  • Thread gauges
  • Resonance acceleration instruments
  • Bubble leak testers
  • Digital multimeters
  • Direct current DC power testers
  • Optical comparators
  • Depth gauges
  • Frequency meters
  • Hydraulic lifts
  • Verisurf Master3DGage
  • Industrial bench scales
  • Verisurf 3Dgage
  • Bit error rate testers BERT
  • Digital resistance thermometers
  • Moisture meters
  • Viscometers
  • Hardness testers
  • Null-balance acceleration instruments
  • Resistance meters
  • Hydraulic pumps
  • Strain gauges
  • Laser shearography flaw detectors
  • Beta gauges
  • Linear or mixed signal equipment
  • Metallurgical microscopes
  • Measuring microscopes
  • Function generators
  • Magnetic particle flaw detectors
  • Pi tapes
  • Sorting machines
  • Force transducers
  • Color spectrometers
  • Micrometers
  • Eddy current probes
  • Plotters
  • Overhead cranes
  • Forklifts
  • In-circuit testers
  • Capacitive acceleration instruments
  • Pin gauges

Alternative Job Titles