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Automation Risk Analysis

Will “Winding Inspector and Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Winding Inspector and Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Winding Inspector and Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Recommend necessary corrective actions, based on inspection results.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Position products, components, or parts for testing.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Compute usable amounts of items in shipments.

  • Analyze test data, making computations as necessary, to determine test results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Notify supervisors or other personnel of production problems.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Collect or select samples for testing or for use as models.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

Technologies & Software

  • Medical condition coding software
  • Cognex Vision AI
  • IBM Notes
  • Atlassian JIRA
  • DeepSeek
  • Rockwell Automation AI
  • Microsoft Outlook
  • Minitab
  • Computer-aided inspection software
  • Coordinate measuring machine software
  • ABB AI Robotics
  • Claude (Anthropic)
  • IBM Lotus Notes
  • Apache Hive
  • Dassault Systemes CATIA
  • Apache Pig
  • Extensible markup language XML
  • Grok (xAI)
  • Microsoft Office software
  • Design of experiments DOE software
  • Microsoft Visio
  • Mastercam Design
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • Autodesk AutoCAD
  • Qwen (Alibaba)
  • Selenium
  • ChatGPT (OpenAI)
  • Inspection marking systems
  • Verisurf Metrology
  • Database software
  • Microsoft Excel
  • The MathWorks MATLAB
  • Tolerance analysis software
  • Kimi (Moonshot AI)
  • Skype
  • Wilcox Associates PC-DMIS Inspection Planner
  • Microsoft PowerPoint
  • Llama (Meta)
  • Nova (Amazon)
  • Data analysis software
  • SAP software
  • FileMaker Pro
  • Microsoft SharePoint
  • Siemens Industrial AI
  • R
  • Structured query language SQL
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Data entry software
  • Statistical process control SPC data collection devices
  • Label inspection systems
  • Computer assisted design software
  • Microsoft Access
  • Mistral (Mistral AI)
  • Mastercam computer-aided design and manufacturing software
  • Sight Machine AI
  • Tensile testers
  • Resistivity meters
  • Direct current DC power testers
  • Creep and stress relaxation testers
  • Digital resistance meters
  • Holographic interferometers
  • Color spectrometers
  • Hipot testers
  • Impact hammers
  • Fatigue testers
  • Sorting machines
  • Vibration and shaker systems
  • Force transducers
  • Power meters
  • Bit error rate testers BERT
  • Metallurgical microscopes
  • Eddy current flaw detectors
  • Measuring microscopes
  • Multimeters
  • Viscometers
  • Plotters
  • Utrasonic flaw detectors
  • Impact toughness testers
  • Beta gauges
  • Strain gauges
  • Optical gauges
  • Calipers
  • Function generators
  • Linear or mixed signal equipment
  • Manufacturing defect analyzers MDA
  • Capacitive acceleration instruments
  • Conductivity meters
  • Coordinate measuring machines CMM
  • Depth gauges
  • Return loss calibrator RLC passive component testers
  • Overhead cranes
  • Bubble leak testers
  • Verisurf 3Dgage
  • Height gauges
  • Environmental chambers
  • Compression testers
  • Ductility testers
  • Resonance acceleration instruments
  • Verisurf CMM Master
  • Thread gauges
  • Plug gauges
  • Mass flow leak testers
  • Laser thickness gauges
  • Sampling oscilloscopes
  • Magnetic induction acceleration instruments
  • Logic test systems
  • Radiographic flaw detectors
  • Resistance meters
  • Frequency counters
  • Printed circuit board PCB testers
  • Industrial bench scales
  • Digital resistance thermometers
  • Null-balance acceleration instruments
  • Digital multimeters
  • Shock testers
  • Moisture meters
  • Forklifts
  • Hydraulic pumps
  • Ammeters
  • Piezoelectric acceleration instruments
  • Magnetic particle flaw detectors
  • In-circuit testers
  • Calorimetric leak testers
  • Continuity testers
  • Hardness testers
  • Signal generators
  • Pin gauges
  • Hydraulic lifts
  • Gloss meters
  • Backplane testers
  • Laser shearography flaw detectors
  • Optical comparators
  • Penetrant flaw detectors
  • Digital voltmeters DVM
  • Micrometers
  • Pulse generators
  • Shear testers
  • Pi tapes
  • Accelerometers
  • Verisurf Master3DGage
  • Frequency meters
  • Personal computers
  • Eddy current probes

Alternative Job Titles