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Automation Risk Analysis

Will “Winding Inspector and Tester” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Winding Inspector and Tester” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Winding Inspector and Tester” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Notify supervisors or other personnel of production problems.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Compute defect percentages or averages, using formulas and calculators.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Position products, components, or parts for testing.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Analyze test data, making computations as necessary, to determine test results.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Recommend necessary corrective actions, based on inspection results.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Collect or select samples for testing or for use as models.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Compute usable amounts of items in shipments.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

Technologies & Software

  • R
  • Gemini (Google)
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Sight Machine AI
  • Coordinate measuring machine software
  • Cybermetrics GAGETrak
  • Computer-aided inspection software
  • Label inspection systems
  • Microsoft Word
  • Medical condition coding software
  • IBM Lotus Notes
  • Data analysis software
  • Microsoft Access
  • Llama (Meta)
  • Tolerance analysis software
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Skype
  • Cognex Vision AI
  • Siemens Industrial AI
  • Autodesk AutoCAD
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • FileMaker Pro
  • Rockwell Automation AI
  • Atlassian JIRA
  • Wilcox Associates PC-DMIS Inspection Planner
  • Data entry software
  • Inspection marking systems
  • Design of experiments DOE software
  • Statistical process control SPC data collection devices
  • Structured query language SQL
  • Verisurf Metrology
  • Extensible markup language XML
  • Grok (xAI)
  • Database software
  • Nova (Amazon)
  • DeepSeek
  • IBM Notes
  • Computer assisted design software
  • Qwen (Alibaba)
  • The MathWorks MATLAB
  • Microsoft SharePoint
  • Mastercam Design
  • Dassault Systemes SolidWorks
  • Claude (Anthropic)
  • Microsoft Visio
  • SAP software
  • Minitab
  • Apache Hive
  • Selenium
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Apache Pig
  • ABB AI Robotics
  • Manufacturing defect analyzers MDA
  • Thread gauges
  • Color spectrometers
  • Hydraulic pumps
  • Creep and stress relaxation testers
  • Impact toughness testers
  • Eddy current flaw detectors
  • Hardness testers
  • Hipot testers
  • Capacitive acceleration instruments
  • Piezoelectric acceleration instruments
  • Power meters
  • Verisurf 3Dgage
  • Calorimetric leak testers
  • Verisurf Master3DGage
  • Function generators
  • Null-balance acceleration instruments
  • Eddy current probes
  • Industrial bench scales
  • Force transducers
  • Gloss meters
  • Backplane testers
  • Moisture meters
  • Logic test systems
  • Metallurgical microscopes
  • Compression testers
  • Pi tapes
  • Resonance acceleration instruments
  • Impact hammers
  • Sorting machines
  • Plug gauges
  • Utrasonic flaw detectors
  • Calipers
  • Overhead cranes
  • Magnetic particle flaw detectors
  • Height gauges
  • Holographic interferometers
  • Bit error rate testers BERT
  • Strain gauges
  • Shear testers
  • Digital voltmeters DVM
  • Environmental chambers
  • Fatigue testers
  • Verisurf CMM Master
  • Signal generators
  • Digital multimeters
  • Conductivity meters
  • Tensile testers
  • Pulse generators
  • Laser thickness gauges
  • Resistivity meters
  • Vibration and shaker systems
  • Laser shearography flaw detectors
  • Direct current DC power testers
  • Radiographic flaw detectors
  • Digital resistance thermometers
  • Resistance meters
  • Viscometers
  • Optical gauges
  • Optical comparators
  • Sampling oscilloscopes
  • Penetrant flaw detectors
  • In-circuit testers
  • Personal computers
  • Pin gauges
  • Ammeters
  • Linear or mixed signal equipment
  • Return loss calibrator RLC passive component testers
  • Plotters
  • Frequency meters
  • Printed circuit board PCB testers
  • Shock testers
  • Magnetic induction acceleration instruments
  • Accelerometers
  • Beta gauges
  • Coordinate measuring machines CMM
  • Hydraulic lifts
  • Multimeters
  • Digital resistance meters
  • Mass flow leak testers
  • Frequency counters
  • Forklifts
  • Measuring microscopes
  • Ductility testers
  • Continuity testers
  • Bubble leak testers
  • Depth gauges
  • Micrometers

Alternative Job Titles