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Automation Risk Analysis

Will “Pressure Test Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #670 of 702. Estimated risk: 98.0%

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AI Exposure Risk

56%

“Pressure Test Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 56% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

54%

“Pressure Test Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 54% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Inspectors, Testers, Sorters, Samplers, and Weighers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Inspect, test, sort, sample, or weigh nonagricultural raw materials or processed, machined, fabricated, or assembled parts or products for defects, wear, and deviations from specifications. May use precision measuring instruments and complex test equipment.

Avg. Annual Salary $51,670
Avg. Hourly Wage $24.84
Available Jobs (US) 591,180
Job Title & Hierarchy Code (SOC) Inspectors, Testers, Sorters, Samplers, and Weighers #51-9061
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Inspectors, Testers, Sorters, Samplers, and Weighers”

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Core Skills & Abilities

  • Check arriving materials to ensure that they match purchase orders, submitting discrepancy reports as necessary.

  • Make minor adjustments to equipment, such as turning setscrews to calibrate instruments to required tolerances.

  • Position products, components, or parts for testing.

  • Clean, maintain, calibrate, or repair measuring instruments or test equipment, such as dial indicators, fixed gauges, or height gauges.

  • Measure dimensions of products to verify conformance to specifications, using measuring instruments, such as rulers, calipers, gauges, or micrometers.

  • Discard or reject products, materials, or equipment not meeting specifications.

  • Interpret legal requirements, provide safety information, or recommend compliance procedures to contractors, craft workers, engineers, or property owners.

  • Compute defect percentages or averages, using formulas and calculators.

  • Monitor production operations or equipment to ensure conformance to specifications, making necessary process or assembly adjustments.

  • Compute usable amounts of items in shipments.

  • Disassemble defective parts or components, such as inaccurate or worn gauges or measuring instruments.

  • Fabricate, install, position, or connect components, parts, finished products, or instruments for testing or operational purposes.

  • Stack or arrange tested products for further processing, shipping, or packaging.

  • Adjust, clean, or repair products or processing equipment to correct defects found during inspections.

  • Monitor machines that automatically measure, sort, or inspect products.

  • Recommend necessary corrective actions, based on inspection results.

  • Analyze test data, making computations as necessary, to determine test results.

  • Record inspection or test data, such as weights, temperatures, grades, or moisture content, and quantities inspected or graded.

  • Inspect, test, or measure materials, products, installations, or work for conformance to specifications.

  • Collect or select samples for testing or for use as models.

  • Write test or inspection reports describing results, recommendations, or needed repairs.

  • Grade, classify, or sort products according to sizes, weights, colors, or other specifications.

  • Notify supervisors or other personnel of production problems.

  • Mark items with details, such as grade or acceptance-rejection status.

  • Compare colors, shapes, textures, or grades of products or materials with color charts, templates, or samples to verify conformance to standards.

  • Remove defects, such as chips, burrs, or lap corroded or pitted surfaces.

  • Read dials or meters to verify that equipment is functioning at specified levels.

  • Administer tests to assess whether engineers or operators are qualified to use equipment.

  • Read blueprints, data, manuals, or other materials to determine specifications, inspection and testing procedures, adjustment methods, certification processes, formulas, or measuring instruments required.

  • Weigh materials, products, containers, or samples to verify packaging weights or ingredient quantities.

  • Inspect or test raw materials, parts, or products to determine compliance with environmental standards.

Technologies & Software

  • Claude (Anthropic)
  • Siemens Industrial AI
  • Selenium
  • Extensible markup language XML
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Qwen (Alibaba)
  • FileMaker Pro
  • Wilcox Associates PC-DMIS Inspection Planner
  • Tolerance analysis software
  • Microsoft Visio
  • Mastercam Design
  • IBM Notes
  • Microsoft PowerPoint
  • Cybermetrics GAGETrak
  • Gemini (Google)
  • Autodesk AutoCAD
  • Microsoft Word
  • Skype
  • DeepSeek
  • Coordinate measuring machine software
  • Label inspection systems
  • Mastercam computer-aided design and manufacturing software
  • Inspection marking systems
  • Minitab
  • Dassault Systemes CATIA
  • Grok (xAI)
  • Database software
  • Statistical process control SPC data collection devices
  • Microsoft Access
  • Design of experiments DOE software
  • Structured query language SQL
  • Computer-aided inspection software
  • Apache Hive
  • Microsoft Outlook
  • Data analysis software
  • IBM Lotus Notes
  • Sight Machine AI
  • The MathWorks MATLAB
  • Apache Pig
  • Nova (Amazon)
  • ABB AI Robotics
  • Data entry software
  • Microsoft SharePoint
  • Verisurf Metrology
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • SAP software
  • Medical condition coding software
  • Computer assisted design software
  • ChatGPT (OpenAI)
  • Llama (Meta)
  • Atlassian JIRA
  • R
  • Overhead cranes
  • Pi tapes
  • Frequency meters
  • Logic test systems
  • In-circuit testers
  • Resistance meters
  • Gloss meters
  • Moisture meters
  • Accelerometers
  • Sampling oscilloscopes
  • Verisurf CMM Master
  • Plug gauges
  • Depth gauges
  • Digital voltmeters DVM
  • Function generators
  • Magnetic induction acceleration instruments
  • Signal generators
  • Impact toughness testers
  • Optical gauges
  • Force transducers
  • Digital multimeters
  • Ammeters
  • Industrial bench scales
  • Frequency counters
  • Strain gauges
  • Plotters
  • Pulse generators
  • Multimeters
  • Mass flow leak testers
  • Shear testers
  • Digital resistance thermometers
  • Tensile testers
  • Fatigue testers
  • Radiographic flaw detectors
  • Height gauges
  • Capacitive acceleration instruments
  • Direct current DC power testers
  • Bit error rate testers BERT
  • Ductility testers
  • Eddy current probes
  • Pin gauges
  • Vibration and shaker systems
  • Environmental chambers
  • Linear or mixed signal equipment
  • Sorting machines
  • Return loss calibrator RLC passive component testers
  • Compression testers
  • Penetrant flaw detectors
  • Color spectrometers
  • Manufacturing defect analyzers MDA
  • Power meters
  • Optical comparators
  • Hipot testers
  • Calorimetric leak testers
  • Hydraulic pumps
  • Resonance acceleration instruments
  • Verisurf Master3DGage
  • Magnetic particle flaw detectors
  • Micrometers
  • Backplane testers
  • Resistivity meters
  • Laser thickness gauges
  • Beta gauges
  • Measuring microscopes
  • Utrasonic flaw detectors
  • Holographic interferometers
  • Null-balance acceleration instruments
  • Personal computers
  • Hardness testers
  • Continuity testers
  • Creep and stress relaxation testers
  • Coordinate measuring machines CMM
  • Digital resistance meters
  • Conductivity meters
  • Verisurf 3Dgage
  • Printed circuit board PCB testers
  • Eddy current flaw detectors
  • Shock testers
  • Viscometers
  • Hydraulic lifts
  • Thread gauges
  • Piezoelectric acceleration instruments
  • Metallurgical microscopes
  • Laser shearography flaw detectors
  • Impact hammers
  • Calipers
  • Bubble leak testers
  • Forklifts

Alternative Job Titles